Honda CB125, CB160 Shop Manual

Technical reference for CB125 and CB160 models covering engine, frame, electrics, and more. Documents procedures and specifications for proper maintenance. Part Number: honcb16072.zip

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Document Details

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Document Number / Seller:
26381 / Richard Campbell
File Size:
22.94 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Bike
Last updated / verified
Jun 9, 2025

Models Covered & Key Technical Specifications

Enhanced Factory Service Manual: Honda CB125, CB160 models Specification-Set Honda CB125, CB160 (honcb16072.zip) -- -- Technical Reference | Suite

  • Factory Velocity Specs: 130 km/h defines the maximum speed of the CB125.
  • Essential Component Weight: 127.0 kg is the standard weight for the CB125 model.
  • Key Addressable Resolution: For optimal operation, 1500 rpm is the standard engine speed for the CB160.
  • Primary Reservoir Specs: 1.0 liter of oil is the required capacity for the CB125 engine.
  • General Interference Fit: The rear brake drum requires a specific clearance for optimal performance.
  • Approved Feed Speed: 55 km/h is the recommended fuel consumption speed for the CB160 model.

Professional Workshop Service Manual & Technical Specifications

Enhanced Factory Service Manual: Honda CB125, CB160 models Specification-Set

Coverage-Scope: Honda CB125, CB160 / Serial-Range: -- // Coverage-Scope: Bike / Engine Logic // Technical-details: Complete diagrams and specifications.

TOP of description Assessment-Parameter Parameters Calibration-Data
Engine 127.0 kg 135 km/h
Frame 144 kg 55 km/h
Electric Equipment 22.93 MB

Technical chapters are organized around the following sections: Engine, Frame, Electric Equipment, and Inspection and Adjustment. This manual documents disassembly, assembly, inspection, and adjustment procedures for all major systems.

Strategically requiring specific expertise, this manual details engine overhauls, including disassembly and reassembly of the engine, cylinder head, crankshaft, and transmission. It also covers frame components such as the handlebars, front forks, and wheels, along with the electrical system, detailing ignition, charging, and lighting.

The following systems are documented:

This manual provides comprehensive coverage of the CB125 and CB160 models. It details the engine, frame, electrical system, and inspection and adjustment procedures. Key components like the engine, frame, and electrical parts are extensively documented with diagrams and specifications.

The following procedures are addressed:

It documents procedures for engine overhaul, including disassembly and assembly of critical engine parts. Frame maintenance, electrical system repairs, and general inspection and adjustment guidelines are also provided.

Introduction to the manual's scope:

This manual serves as a complete guide for servicing the Honda CB125 and CB160 motorcycles. It includes all necessary information for maintenance and repair tasks.

Key specifications table:

Refer to the comprehensive specifications table for detailed measurements and tolerances.

Specific technical details included:

Extensive technical details, including torque specifications for various components, are provided to ensure correct assembly and operation. It documents torque specifications for the engine assembly to ensure proper structural misalignment prevention.

FAQ

Calculate the **precise** pressure specifications for engine components. keyboard_arrow_down

9.0 to 14.9 kg/sq.cm is the standard pressure range for the CB125/CB160 engine, as detailed in the manual's performance specifications section.

What values are needed for **proper** assembly sequence? keyboard_arrow_down

Specific torque values, such as 3.3 to 4.8 ft.-lbs for the footrest arm mounting bolts and 12.7 to 17.0 ft.-lbs for the upper rear spring retaining nuts, are crucial for proper assembly.

Assess the **standard** service interval parameters for routine maintenance. keyboard_arrow_down

Routine inspections and adjustments are recommended every 1,000 miles (1,600 km), with more intensive checks and services scheduled at 4,000 and 8,000-mile intervals, as outlined on page 127 and beyond.

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I had a great experience with the download process. The email with the link arrived quickly, and the support team was very responsive to my questions. Highly recommend!
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The manual covers everything you need to know. Plus, the customer support was top-notch when I needed help with the download. Very satisfied!
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The shop manual for the Honda CB125 and CB160 is a must-have for any DIY mechanic. The detailed instructions made the entire process straightforward!
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