Honda CB125, CB160 Shop Manual

Technical reference for CB125 and CB160 models covering engine, frame, electrics, and more. Documents procedures and specifications for proper maintenance. Part Number: honcb16072.zip

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Honda Models Covered & Key Technical Specifications

Models: Honda CB125, Honda CB160
Sub-models / Variants: Parallel twin cylinder variants
Build Years: 1972
Technical Data:

  • Engine type: Air-cooled, 4-stroke, 2-cylinder, parallel twin
  • Bore x Stroke (CB125): 44 x 41 mm
  • Bore x Stroke (CB160): 50 x 41 mm
  • Fuel type: Gasoline
  • Starting system: Electric and kick systems combined
  • Transmission: 4-speed, constant engaged gear system
  • Lubrication system: Plunger pump and splash system combined
  • Battery capacity: 12V 9AH
  • Suspension (Front): Telescopic, coil spring with oil absorber
  • Suspension (Rear): Swinging arm, coil spring with oil absorber
  • Brake type: Leading and trailing internal expansion
Technical Specifications
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Document Number / Seller:
26381 / Richard Campbell
File Size:
22.94 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Bike
Last updated / verified
Jun 9, 2025

Honda Manual Features & Content Preview

Honda CB125 and CB160 Factory Shop Manual

  • Covers 1972 Honda CB125 and CB160 motorcycles, documenting engine, frame, and electrical system specifications for parallel twin-cylinder engine variants
  • Official OEM publication, part number 622161, published by Honda Motor Co., Ltd. in 1972
  • Contains 149 exploded-view diagrams, electrical schematics, and service reference tables for inspection and assembly
  • Delivered as a direct download the moment payment clears
  • File resolution preserves exploded-view detail for shop-floor printing
  • This 1972 manual is the primary technical reference for the 125cc and 160cc CB-series models, providing the standard service limits and adjustment criteria defined by the manufacturer

Component and Assembly Overview

This factory service document organizes technical information into six distinct sections covering the engine, frame, and electrical components of the 1972 Honda CB125 and CB160. Chapters detail the internal structure and assembly requirements for the parallel twin engine, including the crankcase, clutch, oil pump, and carburetor assemblies. The frame section documents the front and rear suspension construction, steering head maintenance, and braking system layout, while the electrical section covers the ignition circuit, AC generator, and rectifier specifications.

Specification and Reference Data

Technical specifications document the performance and clearance thresholds necessary for vehicle maintenance. Cylinder head bolt torque values are documented in a multi-stage sequence in the assembly sections. Valve clearance for the intake is listed at 0.03–0.05 mm in the cylinder head specification table. The AC generator ignition output is documented for system diagnostic reference. Engine oil capacity is specified at 1.0 liters. Fuel consumption ratios and performance speed graphs are included for the 130 km/h top-speed CB125 and 135 km/h CB160 models. Understanding factory workshop documentation is structured assists owners in locating precise data points for their specific what an OEM service publication covers. An official 1972 Honda OEM workshop manual covering the CB125 and CB160, documenting engine, chassis, electrical, and fuel-system specifications for the parallel-twin build.

Manual FAQ, Purchase & Download Details

Does this shop manual provide wiring diagrams or reference sections for the ignition and charging system? keyboard_arrow_down

Document includes an electrical equipment section that covers the ignition circuit, power source circuits, and the charging generator. It also provides reference material regarding the wire harness and general electrical components.

What is the publication identifier for this Honda CB125 and CB160 shop manual? keyboard_arrow_down

Shop manual is identified by the publication number 622161 and features revision data labeled D 2000708.

Which specific technical details regarding wiring and electrical system components appear in the manual? keyboard_arrow_down

Manual contains a dedicated chapter for electrical equipment that outlines the general layout of the electrical system. It lists details for the ignition circuit and power source, and it provides references for components like the self-starter and safety parts. Additionally, the manual contains specific information regarding the wire harness layout.

Can I find the required oil capacity and fuel tank volume specifications in this document? keyboard_arrow_down

Specification tables located in the early sections of this manual list fluid capacities for the engine oil and fuel tank for both the CB125 and CB160 models.

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