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1971-1978 Honda CB500, CB550 shop manual

Models covered in this manual:

CB 500, CB 550 Four / Honda Motor Co. Ltd

  • Honda CB550
    • Engine: 544 cc, four-cylinder SOHC, air-cooled wet sump engine

Production year(s): 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978

File specifications

File size: 45.02 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 0.92 Minutes
$15.99 Instant Download

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Product Information

Table of Contents

REPAIR PROCEDURE

SPECIAL TOOLS

MAINTENANCE OPERATIONS

ENGINE

  1. Engine Removal and Installation
    • Removal
    • Installation
  2. Engine Overhaul
    • Disassembly
    • Inspection
    • Reassembly
  3. Cylinder Head
    • Removal
    • Installation
  4. Valves and Valve Guides
    • Inspection
    • Replacement
  5. Cylinder and Piston
    • Removal
    • Inspection
    • Installation
  6. Clutch
    • Removal
    • Inspection
    • Installation
  7. Carburetor
    • Removal
    • Cleaning
    • Adjustment
  8. Crankshaft and Connecting Rods
    • Inspection
    • Replacement
  9. Camshaft and Timing
    • Inspection
    • Adjustment

CHASSIS

  1. Frame
    • Inspection
    • Repair
  2. Front Wheel and Brake
    • Removal
    • Installation
  3. Rear Wheel and Brake
    • Removal
    • Installation
  4. Front Suspension
    • Maintenance
    • Adjustment
  5. Rear Suspension
    • Maintenance
    • Adjustment
  6. Steering
    • Inspection
    • Adjustment

ELECTRICAL

  1. Battery
    • Inspection
    • Charging
  2. Ignition System
    • Inspection
    • Adjustment
  3. Charging System
    • Inspection
    • Adjustment
  4. Starter Motor
    • Inspection
    • Replacement
  5. Lighting System
    • Inspection
    • Replacement
  6. Electrical Equipment
    • Inspection
    • Replacement

INSPECTION AND ADJUSTMENT OF ENGINE

  1. Clutch
    • Inspection
    • Adjustment
  2. Carburetor
    • Cleaning
    • Adjustment
  3. Timing
    • Inspection
    • Adjustment

NEW FEATURES OF CB550

  1. Major Changes
    • Overview
  2. Engine
    • Differences from CB500
  3. Frame and Suspension
    • Differences from CB500
  4. Electrical System
    • Differences from CB500
  5. Carburetion
    • Differences from CB500

COMPARISON OF CB500 TO CB550

TROUBLESHOOTING

  1. Engine
    • Common Problems
    • Solutions
  2. Electrical System
    • Common Problems
    • Solutions
  3. Fuel System
    • Common Problems
    • Solutions

MAINTENANCE SCHEDULE

  1. Regular Maintenance
    • Intervals
    • Procedures

TECHNICAL DATA

  1. Engine Specifications
    • Details
  2. Chassis Specifications
    • Details
  3. Electrical Specifications
    • Details

WIRING DIAGRAM

  1. Complete Wiring Diagram
    • Overview
    • Key Components

SUPPLEMENT TO CB500 K1

  1. Changes and Updates
    • Overview

SUPPLEMENT TO CB500 K2

  1. Changes and Updates
    • Overview

SUPPLEMENT TO CB500 K3

  1. Changes and Updates
    • Overview

SUPPLEMENT TO CB550 K0

  1. Changes and Updates
    • Overview

INDEX

  1. Index
    • Page References

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