Honda CB550, CB500 manual, 1971-78 PDF

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Document Details

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Document Number / Seller:
26386 / Ronald Peterson
File Size:
45.02 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Estimated Download Time:
0.92 Minutes
Delivery Format:
Digital (PDF) - Instant Access
Category:
Bike
Brand:
Honda
Reviewed and Approved:
Mar 2, 2025
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Models Covered & Key Technical Specifications

CB 500, CB 550 Four / Honda Motor Co. Ltd

  • Honda CB550
    • Engine: 544 cc, four-cylinder SOHC, air-cooled wet sump engine

Production year(s): 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978

Professional Workshop Service Manual & Technical Specifications

Table of Contents

REPAIR PROCEDURE

SPECIAL TOOLS

MAINTENANCE OPERATIONS

ENGINE

  1. Engine Removal and Installation
    • Removal
    • Installation
  2. Engine Overhaul
    • Disassembly
    • Inspection
    • Reassembly
  3. Cylinder Head
    • Removal
    • Installation
  4. Valves and Valve Guides
    • Inspection
    • Replacement
  5. Cylinder and Piston
    • Removal
    • Inspection
    • Installation
  6. Clutch
    • Removal
    • Inspection
    • Installation
  7. Carburetor
    • Removal
    • Cleaning
    • Adjustment
  8. Crankshaft and Connecting Rods
    • Inspection
    • Replacement
  9. Camshaft and Timing
    • Inspection
    • Adjustment

CHASSIS

  1. Frame
    • Inspection
    • Repair
  2. Front Wheel and Brake
    • Removal
    • Installation
  3. Rear Wheel and Brake
    • Removal
    • Installation
  4. Front Suspension
    • Maintenance
    • Adjustment
  5. Rear Suspension
    • Maintenance
    • Adjustment
  6. Steering
    • Inspection
    • Adjustment

ELECTRICAL

  1. Battery
    • Inspection
    • Charging
  2. Ignition System
    • Inspection
    • Adjustment
  3. Charging System
    • Inspection
    • Adjustment
  4. Starter Motor
    • Inspection
    • Replacement
  5. Lighting System
    • Inspection
    • Replacement
  6. Electrical Equipment
    • Inspection
    • Replacement

INSPECTION AND ADJUSTMENT OF ENGINE

  1. Clutch
    • Inspection
    • Adjustment
  2. Carburetor
    • Cleaning
    • Adjustment
  3. Timing
    • Inspection
    • Adjustment

NEW FEATURES OF CB550

  1. Major Changes
    • Overview
  2. Engine
    • Differences from CB500
  3. Frame and Suspension
    • Differences from CB500
  4. Electrical System
    • Differences from CB500
  5. Carburetion
    • Differences from CB500

COMPARISON OF CB500 TO CB550

TROUBLESHOOTING

  1. Engine
    • Common Problems
    • Solutions
  2. Electrical System
    • Common Problems
    • Solutions
  3. Fuel System
    • Common Problems
    • Solutions

MAINTENANCE SCHEDULE

  1. Regular Maintenance
    • Intervals
    • Procedures

TECHNICAL DATA

  1. Engine Specifications
    • Details
  2. Chassis Specifications
    • Details
  3. Electrical Specifications
    • Details

WIRING DIAGRAM

  1. Complete Wiring Diagram
    • Overview
    • Key Components

SUPPLEMENT TO CB500 K1

  1. Changes and Updates
    • Overview

SUPPLEMENT TO CB500 K2

  1. Changes and Updates
    • Overview

SUPPLEMENT TO CB500 K3

  1. Changes and Updates
    • Overview

SUPPLEMENT TO CB550 K0

  1. Changes and Updates
    • Overview

INDEX

  1. Index
    • Page References

FAQ

Is this manual suitable for beginners? keyboard_arrow_down

Yes, this Honda manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Bike maintenance and repair.

What file format will I receive? keyboard_arrow_down

You will receive this manual as a ZIP file (45.02 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

How quickly can I access the manual after purchase? keyboard_arrow_down

You'll receive instant access to your Honda Bike manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.

Can I print specific sections of the manual? keyboard_arrow_down

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

Customer Reviews

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Reviews (3)

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New
This shop manual is a lifesaver for maintaining my bike. The email support was top-notch, with quick replies to my queries. Smooth download as well!
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New
The troubleshooting section is especially helpful! I received my download link promptly, and the instructions were clear and easy to follow. Highly recommend!
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New
This manual covers everything I needed for my CB550 restoration. The download process was seamless, and the customer support was incredibly responsive when I had questions!