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1979-1982 Honda CB650 shop manual

Models covered in this manual:

CB650 / Honda Motor Co. Ltd

Honda CB650

Production year(s): 1979, 1980, 1981, 1982

File specifications

File size: 33.03 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 0.68 Minutes
$18.99 Instant Download

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Product Information

Table of Contents

GENERAL INFORMATION

  1. General Safety
    • Carbon Monoxide Warning
    • Gasoline Handling
    • Battery Handling
  2. Service Rules
    • Use Genuine Parts
    • Follow Service Procedures
  3. Model Identification
    • Serial Number Location
    • Model Codes
  4. Specifications
    • Engine Specifications
    • Chassis Specifications
  5. Torque Values
    • Standard Torque Values
    • Special Torque Values
  6. Special Tools
    • Recommended Tools
    • Usage Instructions
  7. Wiring Diagram
    • Complete Wiring Diagram
    • Key Components
  8. Cable & Harness Routing
    • Wiring Harness
    • Cable Routing
  9. Maintenance Schedule
    • Periodic Maintenance Chart
    • Maintenance Intervals
  10. Emission Control System
    • Components
    • Maintenance

LUBRICATION

  1. Engine Oil
    • Oil Types
    • Changing Oil

INSPECTION AND ADJUSTMENT

  1. Pre-ride Inspection
    • Checklist
    • Procedures
  2. Adjustment Procedures
    • Engine Adjustments
    • Chassis Adjustments

FUEL SYSTEM

  1. Fuel Tank
    • Removal
    • Installation
  2. Fuel Valve
    • Inspection
    • Replacement
  3. Carburetor
    • Cleaning
    • Adjustment

ENGINE REMOVAL/INSTALLATION

  1. Removing the Engine
    • Preparation
    • Steps
  2. Installing the Engine
    • Preparation
    • Steps

CYLINDER HEAD/VALVE

  1. Cylinder Head Removal
    • Tools Needed
    • Steps
  2. Valve Inspection
    • Inspection Criteria
    • Measurement Techniques
  3. Reassembly
    • Procedures
    • Torque Specifications

CYLINDER/PISTON

  1. Cylinder Removal
    • Tools Needed
    • Steps
  2. Piston Inspection
    • Inspection Criteria
    • Measurement Techniques
  3. Reassembly
    • Procedures
    • Torque Specifications

CLUTCH

  1. Clutch Removal
    • Tools Needed
    • Steps
  2. Clutch Inspection
    • Wear Criteria
    • Measurement Techniques
  3. Reassembly
    • Procedures
    • Torque Specifications

GEARSHIFT LINKAGE

  1. Gearshift Linkage Removal
    • Tools Needed
    • Steps
  2. Gearshift Linkage Inspection
    • Wear Criteria
    • Measurement Techniques
  3. Reassembly
    • Procedures
    • Torque Specifications

CRANKCASE

  1. Crankcase Separation
    • Tools Needed
    • Steps
  2. Crankcase Inspection
    • Wear Criteria
    • Measurement Techniques
  3. Reassembly
    • Procedures
    • Torque Specifications

PRIMARY SHAFT/TRANSMISSION

  1. Primary Shaft Removal
    • Tools Needed
    • Steps
  2. Transmission Inspection
    • Wear Criteria
    • Measurement Techniques
  3. Reassembly
    • Procedures
    • Torque Specifications

CRANKSHAFT

  1. Crankshaft Removal
    • Tools Needed
    • Steps
  2. Crankshaft Inspection
    • Wear Criteria
    • Measurement Techniques
  3. Reassembly
    • Procedures
    • Torque Specifications

FRONT WHEEL/SUSPENSION

  1. Front Wheel Removal
    • Tools Needed
    • Steps
  2. Front Suspension Inspection
    • Wear Criteria
    • Adjustment Techniques
  3. Reassembly
    • Procedures
    • Torque Specifications

REAR WHEEL/SUSPENSION

  1. Rear Wheel Removal
    • Tools Needed
    • Steps
  2. Rear Suspension Inspection
    • Wear Criteria
    • Adjustment Techniques
  3. Reassembly
    • Procedures
    • Torque Specifications

HYDRAULIC BRAKE

  1. Brake Fluid
    • Types
    • Changing Brake Fluid
  2. Brake Pad Inspection
    • Wear Criteria
    • Replacement Procedures
  3. Brake System Bleeding
    • Tools Needed
    • Steps

BATTERY/CHARGING SYSTEM

  1. Battery Maintenance
    • Inspection
    • Charging
  2. Charging System Inspection
    • Electrical Testing
    • Visual Inspection

IGNITION SYSTEM

  1. Ignition Coil
    • Inspection
    • Replacement
  2. Spark Plug
    • Inspection
    • Replacement

ELECTRIC STARTER

  1. Starter Motor
    • Inspection
    • Replacement
  2. Starter Relay
    • Inspection
    • Replacement

SWITCHES

  1. Switch Inspection
    • Electrical Testing
    • Replacement

TROUBLESHOOTING

  1. Engine Problems
    • Symptoms
    • Diagnostic Procedures
  2. Electrical Problems
    • Symptoms
    • Diagnostic Procedures
  3. Fuel System Problems
    • Symptoms
    • Diagnostic Procedures

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