1987-1990 Honda CBR600F Hurricane Shop Manual

For CBR600F Hurricane models: diagnostics, service, and parts for the engine, chassis, and electrical systems. PN 07GMB-KT80100

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Document Details

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Document Number / Seller:
26401 / Kenneth Jones
File Size:
69.54 MB
File Type:
ZIP
Language:
English, Spanish, Italian
Pages:
175
Printable:
Yes
Category:
Bike
Last updated / verified
Dec 24, 2025

Models Covered & Key Technical Specifications

Specialized Performance Factory Manual: Honda CBR600F Hurricane Motorcycle Shop Manual, covers 1987-1990 Specification-Set

Honda CBR600F Hurricane (1987-1990) | Honda Motor Corporation Ltd Collection.

  • Measured Installation Footprint: 139.9 kg (308.5 lbs) establishes the overall curb weight Specification.
  • Established Maximum Resolution: 1.2 mm (0.047 in) defines the maximum piston ring end gap Range.
  • Factory Operating Temps: For optimal cooling, 71 psi defines the minimum radiator cap relief pressure Baseline.
  • Integral Deviation Limits: The cylinder head gasket requires 0.10 mm (0.004 in) for warpage control Requirements.
  • Operational Twist Specifications: Carburetor synchronization reaches 40 mm (1.6 in) Hg Parameters.
  • Critical Gross Dimensions: The engine dry weight is 63 kg (138.9 lbs) Benchmarks.

Professional Workshop Service Manual & Technical Specifications

Specialized Performance Factory Manual: Honda CBR600F Hurricane Motorcycle Shop Manual, covers 1987-1990 Specification-Set

Performance-Values: 1987-1990 Honda CBR600F Hurricane // Model-Portfolio: Honda / CBR600F Logic // Technical-Scope: Motorcycle repair and maintenance.

Assessment-Element Parameters Calibration-Data
Engine Oil Capacity 4.0 Liters (4.23 US qt, 3.52 Imp qt) 3.0 Liters (3.17 US qt, 2.64 Imp qt) after disassembly
Coolant Capacity 2.0 Liters (2.11 US qt, 1.76 Imp qt) 2.0 Liters (2.11 US qt, 1.76 Imp qt)
Compression Pressure 1176 ± 196 kPa (13.0 ± 2.0 kg/cm², 185 ± 28 psi) Not specified

Repair data is categorized into the following sections: Engine Removal/Installation, Clutch/Gearshift Linkage/Alternator, Cylinder Head/Valve, Cylinder/Piston, Crankcase, Transmission, Drive Shaft, Rear Wheel/Suspension, Hydraulic Brakes, Battery/Charging System, Ignition System, Lights, Wiring Diagram, and Troubleshooting.

This manual documents procedures for engine removal and installation, clutch and gearshift linkage systems, alternator service, cylinder head and valve maintenance, and piston/cylinder assembly. It also covers crankcase, transmission, drive shaft, rear suspension, and brake system procedures. Information on the electrical system, including ignition, battery, and wiring, is thoroughly documented. Troubleshooting for common issues is also included.

Clearance measurements are addressed for engine components such as the valve stem and spring.

Special procedures are addressed for the fuel system, cooling system, and air cleaner service.

Verification procedures are included for ignition timing and brake light switch operation.

Repair information is provided for the exhaust system, oil system, and transmission.

The document includes coverage of suspension and steering head bearing maintenance.

...documents torque specifications for critical engine and chassis fasteners to ensure proper assembly and prevent bolt stretch prevention.

FAQ

Assess the **critical** calibration settings for the engine. keyboard_arrow_down

1176 ± 196 kPa (13.0 ± 2.0 kg/cm², 185 ± 28 psi) is the standard compression pressure for the engine.

What components **required** clearance measurements are detailed? keyboard_arrow_down

Valve stem and valve guide measurements are detailed, with service limits of 0.07 mm (0.003 in) for valve stem-to-guide clearance and 4.97 mm (0.196 in) for valve guide I.D.

Confirm the **specified** torque specifications for the engine mounting bolts. keyboard_arrow_down

50 N·m (5.0 kg-m, 36 ft-lb) is the specified torque for the engine mounting bolts (front/upper-each side).

What tools are **essential** for safety precautions? keyboard_arrow_down

Two liters (2.11 US qt, 1.76 Imp qt) is the coolant capacity that requires careful handling and adherence to safety precautions during replacement.

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The manual covers everything you need to know about maintenance and repairs. I appreciated the professional service when I reached out for help. The download link arrived promptly, making it easy to get started!
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New
This repair manual is a must-have for any CBR600 owner. The instructions are clear and the diagrams are incredibly helpful. I had a smooth download process, and the support team was quick to respond to my queries! Highly recommend!