1983-1987 Honda XL600R, XL600 shop manual

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1983-1987 Honda XL600R, XL600 shop manual Preview image 1
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  • File Size: 19.09 MB
  • File Type: ZIP
  • Language: English
  • Printable: Yes
  • Estimated Download Time: 0.39 Minutes
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Models Covered in this Manual

  • 1983 Honda XL600R
  • 1984 Honda XL600R
  • 1985 Honda XL600R
  • 1986 Honda XL600R
  • 1987 Honda XL600R

Product Information

Table of Contents

General Information

  • Service Information
  • Specifications
  • Torque Values
  • Tools
  • Cable & Harness Routing
  • Wiring Diagram
  • Maintenance Schedule

Lubrication

  • Lubrication Points
  • Oil Change Procedures

Maintenance

  • Routine Maintenance Schedule
  • Detailed Maintenance Procedures

Fuel System

  • Carburetor Adjustment
  • Fuel Line Inspection
  • Fuel Tank and Filter Service

Engine Removal/Installation

  • Preparation for Removal
  • Installation Tips
  • Alignment and Connections

Cylinder Head/Valve

  • Disassembly
  • Inspection
  • Reassembly

Clutch

  • Clutch Removal
  • Clutch Installation

Alternator/Starter Clutch

  • Alternator Inspection
  • Starter Clutch Inspection

Crankcase/Crankshaft

  • Crankcase Disassembly
  • Crankshaft Inspection

Transmission

  • Transmission Service
  • Gear Inspection

Front Wheel/Brake/Suspension

  • Wheel Service
  • Brake Service
  • Suspension Service

Rear Wheel/Brake/Suspension

  • Wheel Service
  • Brake Service
  • Suspension Service

Battery/Charging System

  • Battery Maintenance
  • Charging System Check

Ignition System

  • System Check
  • Component Inspection

Electric Starter

  • Starter Motor Service
  • Circuit Inspection

Lights/Switches

  • Light System Check
  • Switch Function Test

Troubleshooting

  • Engine Troubleshooting
  • Electrical Troubleshooting

Technical Features

  • Advanced Technical Information

Index

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