1986-2002 Honda XR200R/XR200 Service Manual
Full service documentation for the Honda XR200R/XR200 (1986-2002), covering engine removal/installation, chassis components, and electrical systems. Part number: honxr200r8602.
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Models Covered & Key Technical Specifications
Honda XR200R / XR200 (honxr200r8602) manual, covers 1986-2002 Overhaul-Reference
Honda XR200R / XR200 (honxr200r8602) -- 1986-2002 Documentary Manual Archive | Binder.
- Reference Size Parameters: 27.5 mm establishes the minimum front fork tube diameter.
- Approved Installation Footprint: 80 N-m controls the rear axle nut torque specification.
- Designated Coupling Torques: The engine mounting bolts require 30-40 Nm for secure installation.
- Certified System Fill: The carburetor float bowl level is configured at 12.5 mm.
- Factory Power Framework: The stator coil resistance governs 0.1-0.3 Ohm.
- Fundamental Mass Specs: 47.2857 MB signifies the total file size of the documentation.
Professional Workshop Service Manual & Technical Specifications
Honda XR200R / XR200 Service Manual: 1986-2002 Overhaul-Reference
Documentation-Type: Service Manual // Architecture-Focus: Engine, Chassis, Electrical Logic // Documentation-Type: Repair Procedures.
| TOP | Service-Nexus | Value | Context |
|---|---|---|---|
| Engine Removal Torque | 30-40 N·m | Ensures proper engine mounting | |
| Carburetor Float Level | 12.5 mm | Critical for fuel mixture accuracy | |
| Stator Coil Resistance | 0.1-0.3 Ω | Key electrical system diagnostic value | |
| Front Fork Diameter | 27.5 mm | Specifies component dimension for maintenance |
Featuring a modular arrangement of detailed technical information for the Honda XR200R and XR200 models spanning 1986 to 2002. This manual offers in-depth coverage of all major motorcycle systems, facilitating efficient maintenance and repair operations. Included are diagnostic procedures and component specifications.
System operation descriptions cover the engine, transmission, and fuel system, providing clear diagrams and operational data for optimal performance.
The documentation addresses the chassis, including suspension, brakes, and wheels, detailing removal and installation procedures with precision.
Assembly instructions are detailed for critical components such as the cylinder head, piston, and crankshaft, ensuring correct rebuilding.
Hydraulic schematics are included for the front and rear suspension systems, aiding in troubleshooting and maintenance.
Steering component information is provided for the handlebars and front forks, enabling accurate adjustments and repairs.
This manual documents torque specifications for critical engine components like the main bearing to ensure proper thermal expansion compensation and reliable operation.
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