2006-2012 Yamaha MT-03 Service Manual

Technical reference for the 2006-2012 Yamaha MT-03 naked bike. Covers diagnostics, service procedures, and parts. PN 5YK-F8197-E0.

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Document Details

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Document Number / Seller:
26515 / Carol Parker
File Size:
14.80 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Bike
Last updated / verified
Oct 25, 2025

Models Covered & Key Technical Specifications

Yamaha MT-03 (2006-2012) Service Manual

This manual provides comprehensive service information for the Yamaha MT-03, covering 2006 through 2012 models. It includes detailed procedures, diagrams, and specifications necessary for maintenance and repair.

  • Designated Engine Specs: Displacement: 660 cm3 (40.27 cu·in) defines the engine's power output.
  • Primary Cooling System: Radiator capacity: 1.00 L (1.06 US qt) ensures efficient heat dissipation.
  • Advanced Chassis Specs: Front wheel travel: 130.0 mm (5.12 in) dictates the suspension's response capability.
  • Defined Electrical Specs: System voltage: 12 V powers all electronic components.
  • Key Transmission Specs: Primary reduction ratio: 75/36 (2.083) dictates gear ratio performance.
  • Certified Brake Specs: Front brake disc thickness limit: 4.5 mm (0.18 in) sets the minimum safe operating margin.

Manual Description & Preview

Yamaha MT-03 (2006-2012) Service Manual: Comprehensive Repair and Maintenance Guide

Coverage-Scope: Complete service information including troubleshooting and component replacement. // Model-Designation: Yamaha MT-03 (2006, 2007, 2008, 2009, 2010, 2011, 2012) Logic // Coverage-Scope: Technical specifications, diagrams, and repair procedures.

Assessment-Parameter Diagnostic-Logic Calibration-Data
Engine Specifications Maintenance Procedures Torque Values
Chassis Specifications Electrical System Cooling System
Front & Rear Brake Handlebar Adjustments Drive Chain

OEM specifications cover engine, chassis, electrical, and brake systems. This manual documents procedures for maintenance, troubleshooting, and repair, offering a complete pathway for vehicle upkeep.

  • General Information and Specifications
  • Periodic Checks and Adjustments
  • Engine Component Service
  • Chassis Component Service
  • Electrical System Diagnostics
  • Troubleshooting and Repair Guides

Documents torque specifications for component alignment retention to ensure proper assembly and function.

FAQ

Identify the **correct** service interval parameters for the Yamaha MT-03? keyboard_arrow_down

10,000 km intervals are recommended for most maintenance items, with specific intervals like "Every 4 years" for brake hoses and "Every 20,000 km" for steering bearing lubrication detailed in the "Periodic Maintenance and Lubrication Chart".

What procedures are **documented** for the electrical system architecture? keyboard_arrow_down

3-29 through 3-31 document procedures for checking and charging the battery, checking fuses, and replacing various bulbs including headlight, auxiliary, tail/brake, turn signal, and license plate lights.

Determine the **precise** tool requirements for front fork maintenance. keyboard_arrow_down

20 Nm (2.8 m·kg, 20 ft·lb) for upper bracket pinch bolts and cap bolts, and a "Fork seal driver weight" (90890-01367) along with "Fork seal driver attachment" (90890-01374) are specified for front fork assembly procedures.

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