2005 Yamaha XP500 / XP500A T Max Service Manual

2005 Yamaha XP500 T Max service manual covering all models. Includes procedures for fuel system, engine, chassis, electrical, and ABS components, plus maintenance charts.

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Document Details

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Document Number / Seller:
26534 / Susan Wilson
File Size:
28.86 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Maxi Scooter
Last updated / verified
Sep 21, 2025

Models Covered & Key Technical Specifications

Definitive Yamaha XP500 / XP500A T Max Service Manual: Yamaha XP500 T Max, 2005 edition Knowledge-Base System-Identifier: XP500 / XP500A T Max // Reference-Category: Maxi Scooter / Service Manual Logic // System-Identifier: 2005 Edition.

  • Certified Assembly Torques: 110 Nm torque specification for the steering stem nut ensures proper fork stability Architecture.
  • General Specifications: Overall length of 2,235 mm is documented for standard operation Norms.
  • Design Specifications: Seat height at 795 mm defines the rider ergonomics Framework.
  • Engineered Chassis Specifications: Wheelbase of 1,575 mm dictates handling characteristics Bounds.
  • Verified Weight Data: Wet weight reaches 225 kg (XP500) for vehicle maneuverability Topology.
  • Factory Tire Pressure: Front tire pressure is set at 225 kPa for optimal riding Standards.

Professional Workshop Service Manual & Technical Specifications

Definitive Yamaha XP500 / XP500A T Max Service Manual: Yamaha XP500 T Max, 2005 edition Knowledge-Base

System-Identifier: XP500 / XP500A T Max // Reference-Category: Maxi Scooter / Service Manual Logic // System-Identifier: 2005 Edition.

Table of Contents Overview

Assessment-Element Baseline Context
Scooters Identification VIN, Model Label Comprehensive identification data.
Fuel System EFI Outline Detailed information on fuel injection system.
Engine Specifications Displacement, Bore x Stroke Core engine mechanical data.
Chassis Specifications Tire Pressure, Brake Discs Chassis and wheel related specifications.
Electrical Specifications System Voltage, Ignition Type Electrical system component details.
ABS Components Hydraulic Unit Anti-lock Brake System component descriptions.

Systematizing the service groups into logical sections, this manual documents procedures for various systems including the engine, chassis, fuel, and electrical components. It includes detailed specifications for each part, covering everything from general dimensions to specialized engine and electrical parameters. Repair and maintenance information is presented systematically, detailing removal, disassembly, inspection, and installation steps. The manual provides essential torque specifications for critical fasteners and outlines lubrication points and lubricant types for optimal performance and longevity. It also includes comprehensive troubleshooting guides and diagnostic procedures for common issues. The document details torque specifications for the upper bracket pinch bolt to ensure proper fork stability and alignment.

FAQ

What is the **required** fluid capacity for the cooling system? keyboard_arrow_down

1.5 L (1.32 Imp qt, 1.59 US qt) is the total coolant capacity required for the cooling system.

Calculate the **specified** flywheel runout for this model. keyboard_arrow_down

0.03 mm (0.0012 in) is the maximum allowable flywheel runout specification.

What **essential** torque values are listed for adjusting the steering head? keyboard_arrow_down

52 Nm (5.2 m kg, 37 ft lb) is the initial tightening torque for the lower ring nut, followed by a final torque of 20 Nm (2.0 m kg, 14 ft lb).

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