2001 Yamaha XP500(N) TMAX Service Manual

This 2001 Yamaha XP500 TMAX service manual covers the entire TMAX series with detailed procedures for maintenance, disassembly, and repair. Ref: 5GJ1-AE1

4.6starstarstarstarstar_half(5)
visibility Preview Available
Yamaha 2001 Yamaha XP500(N) TMAX Service Manual manual page preview - page 1 of 395

Sample pages from the 2001 Yamaha XP500(N) TMAX Service Manual manual

Yamaha 2001 Yamaha XP500(N) TMAX Service Manual manual preview page 1 - thumbnail
info_outline Click thumbnails to preview different pages
$15.60 (incl. VAT) Original OEM Factory Manuals & Data Instant Download / No Shipping Fees
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal
Technical Safety Notice
keyboard_arrow_down

This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Yamaha Models Covered & Key Technical Specifications

Models: 2001 Yamaha XP500(N) TMAX
Sub-models / Variants: 5GJ1 (Europe), 5GJ2 (Great Britain), 5GJ3 (Oceania)
Build Years: 2001
Serial Numbers: 5GJ1-AE1
Technical Data:

  • Engine: Liquid-cooled, 4-stroke, DOHC, parallel-2 cylinder
  • Displacement: 499 cm³
  • Bore x Stroke: 66 x 73 mm
  • Compression Ratio: 10.1
  • Transmission: Wet, multiple disc automatic
  • Fuel System: Dual MIKUNI BS30 carburetors
  • System Voltage: 12 V
  • Ignition System: Digital T.C.I.
Technical Specifications
keyboard_arrow_down
Document Number / Seller:
26535 / Emily Taylor
File Size:
11.38 MB
File Type:
ZIP
Language:
English
Pages:
395
Printable:
Yes
Category:
Maxi Scooter
Last updated / verified
Jan 7, 2025

Yamaha Manual Features & Content Preview

2001 Yamaha XP500(N) TMAX Service Manual Content Preview

  • Covers 2001 Yamaha XP500(N) TMAX maxi-scooter with the 499 cm³ DOHC parallel-2 cylinder engine and automatic transmission
  • Official Yamaha publication, first edition September 2000
  • Contains 395 pages including engine specifications, cooling system diagrams, electrical schematics, and tightening torque tables
  • Downloads to your account within seconds of checkout
  • Re-download the file any time, no expiration
  • Full-text search finds any part number in seconds
  • Laid out for standard letter and A4 printing
  • This 2000 first edition is the factory-authorized reference for the 2001 TMAX launch build, documenting all specific technical parameters for the 5GJ-series model

Manual Organization and Scope

The 2001 Yamaha XP500(N) TMAX manual is structured into nine primary chapters to assist with maintenance. Initial sections detail scooter identification, model codes, and features, such as the newly designed swingarm and monocross suspension. Periodic maintenance chapters include checklists for engine oil, coolant, spark plugs, and brake systems, while subsequent sections cover core components like the engine, cooling system, carburetors, and electrical systems. The publication concludes with comprehensive troubleshooting and cable routing diagrams.

Technical Data and Specifications

Technical specifications are documented in Chapter 2, listing critical clearance values and torque settings for shop-floor reference. Cylinder head bolt torque is documented at 35 Nm in the engine data, with 46 Nm for the primary cylinder body nuts. The carburetor setup requires BS30 Mikuni units with #102.5 main jets and 3–5 mm throttle cable free play. Engine oil capacity is 2.9 liters with the filter replaced, while cooling system capacity is listed at 1.5 liters. Electrical specifications note a 12V 8Ah battery and a system-wide main fuse of 30A. Reference how factory workshop documentation is structured to understand the professional-grade technical scope of this publication. An official 395-page Yamaha OEM workshop manual covering the 2001 Yamaha XP500(N) TMAX, documenting engine, chassis, electrical, and fuel-system specifications for the 5GJ-series build.

Manual FAQ, Purchase & Download Details

Is the document organized into specific technical chapters for systems like the engine, cooling system, and electrical components? keyboard_arrow_down

Manual is divided into chapters indicated by abbreviations in the page headers. Coverage includes dedicated sections for the engine, cooling system, electrical system, and chassis.

Can I find lubrication reference data or information on fluid capacities within the specification tables? keyboard_arrow_down

Yes, the manual contains specification tables that list technical reference categories, including filling fluid requirements and lubricant types.

Does the manual provide enough depth on the electrical system for reference purposes? keyboard_arrow_down

Electrical system is covered in a dedicated chapter that includes electrical data and connector references. This section provides technical detail to support identification of system parameters. It also includes information on using tools like pocket testers for checking continuity.

Customer Reviews

Read what our customers say about this Yamaha Maxi Scooter manual and share your own experience.