XP500(N) / Yamaha Motor Company
- 2001 Yamaha XP500 (TMAX series)
2001 Yamaha XP500(N) service manual
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File Specifications
- File Size: 11.38 MB
- File Type: ZIP
- Language: English
- Pages: Pages: 395
- Printable: Yes
- Estimated Download Time: 0.23 Minutes
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Models Covered in this Manual
Product Information
Table of contents
General Information
-
Scooter Identification
- Vehicle Identification Number
- Model Code
-
Features
- Crankshaft and Balancer Shaft
- Chain Drive
- Swingarm and Rear Suspension
-
Important Information
- Preparation for Removal and Disassembly
- Replacement Parts
- Gaskets, Oil Seals, and O-Rings
- Lock Washers/Plates and Cotter Pins
- Bearings and Oil Seals
- Circlips
-
Checking the Connections
- Electrical Connections
- Mechanical Connections
-
Special Tools
- Required Tools for Maintenance
- Special Tool Usage
Specifications
-
Engine Specifications
- Bore and Stroke
- Compression Ratio
- Engine Oil Capacity
-
Chassis Specifications
- Frame Type
- Suspension Type
- Wheelbase
-
Electrical Specifications
- Battery Specifications
- Charging System Output
- Fuse Ratings
-
Miscellaneous Specifications
- Overall Dimensions
- Weight
- Tire Size and Pressure
Periodic Checks and Adjustments
-
Maintenance Schedule
- Recommended Maintenance Intervals
- Pre-Ride Inspection
-
Engine Adjustments
- Valve Clearance Adjustment
- Carburetor Synchronization
-
Chassis Maintenance
- Suspension Adjustment
- Brake System Inspection
-
Electrical System Checks
- Battery Maintenance
- Lighting and Signal Inspection
Chassis
-
Frame and Body Panels
- Frame Inspection
- Body Panel Removal and Installation
-
Suspension
- Front Fork Maintenance
- Rear Shock Absorber Adjustment
-
Wheels and Tires
- Wheel Removal and Installation
- Tire Inspection and Replacement
-
Brake System
- Brake Pad Replacement
- Brake Fluid Replacement
Engine
-
Engine Removal and Installation
- Engine Mounting Points
- Removal Procedures
-
Engine Disassembly and Reassembly
- Cylinder Head and Piston
- Crankshaft and Bearings
-
Lubrication System
- Oil Pump Inspection
- Oil Filter Replacement
-
Cooling System
- Radiator and Hoses
- Coolant Replacement
Carburetors
-
Carburetor Overview
- Carburetor Types and Functions
- System Components
-
Carburetor Maintenance
- Cleaning and Adjustment
- Jet and Needle Adjustment
-
Fuel System Inspection
- Fuel Line and Filter Inspection
- Fuel Pump Testing
Electrical System
-
Electrical Components Overview
- Wiring Diagram
- Electrical Component Locations
-
Battery and Charging System
- Battery Maintenance
- Charging System Testing
-
Ignition System
- Ignition Coil and Spark Plug
- CDI/ECU Testing
-
Lighting and Indicators
- Headlight and Taillight Maintenance
- Indicator Lights
-
Starting System
- Starter Motor Inspection
- Relay and Solenoid Testing
Troubleshooting
-
General Troubleshooting
- Diagnostic Procedures
- Common Symptoms and Solutions
-
Engine Troubleshooting
- Starting and Performance Issues
- Overheating Issues
-
Electrical Troubleshooting
- Battery and Charging Issues
- Lighting and Signal Problems
-
Chassis and Suspension Troubleshooting
- Handling and Stability Issues
- Suspension Noise and Vibration
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