2001 Yamaha XP500(N) TMAX Service Manual

This 2001 Yamaha XP500 TMAX service manual covers the entire TMAX series with detailed procedures for maintenance, disassembly, and repair. Ref: 5GJ1-AE1

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Document Details

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Document Number / Seller:
26535 / Emily Taylor
File Size:
11.38 MB
File Type:
ZIP
Language:
English
Pages:
395
Printable:
Yes
Category:
Maxi Scooter
Last updated / verified
Jan 7, 2025

Models Covered & Key Technical Specifications

2001 Yamaha XP500(N) TMAX Service Manual

The ultimate guide for your Yamaha TMAX.

  • Documented Specifications: 499 cm³ displacement meets manufacturer requirements.
  • Calibrated Engine Specs: 10.1 compression ratio controls performance expectations.
  • Authorized System Configurations: SHA650A-12 regulator type requires stable output.
  • Maximum Chassis Travel: 120 mm wheel travel establishes operational benchmarks.
  • System Cooling Capacity: 1.5 L radiator capacity governs thermal management.
  • Principal Electrical Data: 12 V system voltage defines operational parameters.

Professional Workshop Service Manual & Technical Specifications

Yamaha XP500(N) TMAX (2001) Service Manual: Repair Procedures

Engineering-Base: 2001 Yamaha XP500(N) TMAX // Performance-Values: Maxi Scooter / Engine Logic // System-Identifier: Service Manual

Applied Safety Calibration Manual: Maxi Scooter Yamaha TMAX, XP500(N) manual, 2001 edition Manual-Nexus

Technical chapters are organized around the following systems, procedures, and introductory information:

Systems Overview

This section provides a foundational understanding of the scooter's major systems, including engine, chassis, cooling, fuel, and electrical components, offering an overview of their functions and interrelationships.

Essential Procedures Documentation

Detailed procedures cover a wide range of maintenance and repair tasks, from basic checks and adjustments to complex overhauls, ensuring all necessary steps are clearly outlined.

Introductory Guidelines

Key information, including important notices, safety warnings, and a guide on how to use the manual effectively, is presented upfront to prepare the user for safe and efficient work.

Assessment-Element Technical-Path Calibration-Standards
Engine Specifications Covers engine type, displacement, bore x stroke, and compression ratio. Detailed engine specifications for optimal performance.
Chassis Specifications Details frame, wheels, tires, and suspension components. Chassis specifications for structural integrity and ride quality.
Brake System Overhaul Outlines procedures for servicing front and rear brake systems, including master cylinders and calipers. Procedures for safe and effective brake system maintenance.
Front Fork Assembly Provides guidance on disassembly, assembly, and maintenance of the front fork legs. Front fork assembly and maintenance protocols.
Electrical System Checks Covers battery, charging system, ignition, and lighting components. Electrical system checks for reliable operation.

Component Specifications

This manual includes critical specifications for various components, such as valve clearance, tightening torques, and fluid capacities, enabling precise adjustments and ensuring proper assembly stress control.

FAQ

Specify the applicable lubrication requirements for the swingarm pivot shaft bearing. keyboard_arrow_down

Shell BT grease 3® is the specified lubricant for the swingarm pivot shaft bearing to ensure smooth operation and longevity.

What is the exact testing parameters for the brake pad wear limit? keyboard_arrow_down

0.8 mm is the minimum brake pad thickness, and wear exceeding this limit necessitates replacement of the brake pads as a set.

Calculate the specific diagnostic procedures for a loose or binding steering head. keyboard_arrow_down

Adjust the steering head by grasping the bottom of the front fork legs and gently rocking the front fork to identify looseness or binding, then follow adjustment steps.

What values designate the specific coolant capacity requirements? keyboard_arrow_down

The total coolant amount is 1.5 L, with a coolant reservoir capacity of 0.6 L, ensuring adequate cooling system performance.

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Reviews (5)

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I was impressed by the quick download process and the support team was very responsive to my queries. Highly recommend!
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The manual is very well organized. I found everything I needed quickly. The diagrams are especially helpful!
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This manual has been a lifesaver for my XP500. The detailed sections on maintenance helped me keep my scooter in top shape!
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Rated 5 out of 5 stars
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This service manual is a must-have for anyone looking to do their own maintenance. The troubleshooting section is particularly useful!