Yamaha TMAX, XP500(N) manual, 2001 edition

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Document Details

Document Number / Seller:
26535 / Emily Taylor
File Size:
11.38 MB
File Type:
ZIP
Language:
English
Pages:
395
Printable:
Yes
Estimated Download Time:
0.23 Minutes
Delivery Format:
Digital (PDF) - Instant Access
Category:
Maxi Scooter
Brand:
Yamaha
Reviewed and Approved:
Jan 7, 2025
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Models Covered & Key Technical Specifications

XP500(N) / Yamaha Motor Company

  • 2001 Yamaha XP500 (TMAX series)

Professional Workshop Service Manual & Technical Specifications

Table of contents

General Information

  1. Scooter Identification

    • Vehicle Identification Number
    • Model Code
  2. Features

    • Crankshaft and Balancer Shaft
    • Chain Drive
    • Swingarm and Rear Suspension
  3. Important Information

    • Preparation for Removal and Disassembly
    • Replacement Parts
    • Gaskets, Oil Seals, and O-Rings
    • Lock Washers/Plates and Cotter Pins
    • Bearings and Oil Seals
    • Circlips
  4. Checking the Connections

    • Electrical Connections
    • Mechanical Connections
  5. Special Tools

    • Required Tools for Maintenance
    • Special Tool Usage

Specifications

  1. Engine Specifications

    • Bore and Stroke
    • Compression Ratio
    • Engine Oil Capacity
  2. Chassis Specifications

    • Frame Type
    • Suspension Type
    • Wheelbase
  3. Electrical Specifications

    • Battery Specifications
    • Charging System Output
    • Fuse Ratings
  4. Miscellaneous Specifications

    • Overall Dimensions
    • Weight
    • Tire Size and Pressure

Periodic Checks and Adjustments

  1. Maintenance Schedule

    • Recommended Maintenance Intervals
    • Pre-Ride Inspection
  2. Engine Adjustments

    • Valve Clearance Adjustment
    • Carburetor Synchronization
  3. Chassis Maintenance

    • Suspension Adjustment
    • Brake System Inspection
  4. Electrical System Checks

    • Battery Maintenance
    • Lighting and Signal Inspection

Chassis

  1. Frame and Body Panels

    • Frame Inspection
    • Body Panel Removal and Installation
  2. Suspension

    • Front Fork Maintenance
    • Rear Shock Absorber Adjustment
  3. Wheels and Tires

    • Wheel Removal and Installation
    • Tire Inspection and Replacement
  4. Brake System

    • Brake Pad Replacement
    • Brake Fluid Replacement

Engine

  1. Engine Removal and Installation

    • Engine Mounting Points
    • Removal Procedures
  2. Engine Disassembly and Reassembly

    • Cylinder Head and Piston
    • Crankshaft and Bearings
  3. Lubrication System

    • Oil Pump Inspection
    • Oil Filter Replacement
  4. Cooling System

    • Radiator and Hoses
    • Coolant Replacement

Carburetors

  1. Carburetor Overview

    • Carburetor Types and Functions
    • System Components
  2. Carburetor Maintenance

    • Cleaning and Adjustment
    • Jet and Needle Adjustment
  3. Fuel System Inspection

    • Fuel Line and Filter Inspection
    • Fuel Pump Testing

Electrical System

  1. Electrical Components Overview

    • Wiring Diagram
    • Electrical Component Locations
  2. Battery and Charging System

    • Battery Maintenance
    • Charging System Testing
  3. Ignition System

    • Ignition Coil and Spark Plug
    • CDI/ECU Testing
  4. Lighting and Indicators

    • Headlight and Taillight Maintenance
    • Indicator Lights
  5. Starting System

    • Starter Motor Inspection
    • Relay and Solenoid Testing

Troubleshooting

  1. General Troubleshooting

    • Diagnostic Procedures
    • Common Symptoms and Solutions
  2. Engine Troubleshooting

    • Starting and Performance Issues
    • Overheating Issues
  3. Electrical Troubleshooting

    • Battery and Charging Issues
    • Lighting and Signal Problems
  4. Chassis and Suspension Troubleshooting

    • Handling and Stability Issues
    • Suspension Noise and Vibration

Manual Access & Delivery Information

Instant PDF download after payment completion. Download link valid for 3 days with lifetime re-download guarantee.

FAQ

Is this manual suitable for beginners?

Yes, this Yamaha manual is designed for both professional technicians and DIY enthusiasts. It includes step-by-step procedures with clear illustrations and safety guidelines for Maxi Scooter maintenance and repair.

What file format will I receive?

You will receive this manual as a ZIP file (11.38 MB), which is compatible with all devices. The manual is fully searchable and printable for your convenience.

How quickly can I access the manual after purchase?

You'll receive instant access to your Yamaha Maxi Scooter manual immediately after payment completion. The download link is valid for 3 days, with lifetime re-download guarantee.

Can I print specific sections of the manual?

Absolutely! This digital manual allows you to print any section you need, from individual pages to complete chapters, making it perfect for workshop use.

Customer Reviews

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Reviews (5)

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New
I was impressed by the quick download process and the support team was very responsive to my queries. Highly recommend!
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New
The manual is very well organized. I found everything I needed quickly. The diagrams are especially helpful!
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New
This manual has been a lifesaver for my XP500. The detailed sections on maintenance helped me keep my scooter in top shape!
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Rated 5 out of 5 stars
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New
This service manual is a must-have for anyone looking to do their own maintenance. The troubleshooting section is particularly useful!