2005 Chinese 110cc ATV Service and Repair Manual

Covers Chinese 110cc ATV models with detailed procedures for engine, brakes, suspension, and electrical systems. Includes diagnostic flowcharts. Part No. 90890-01311

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Chinese Models Covered & Key Technical Specifications

Models: Chinese 110cc ATV (Model ATV110-M)
Sub-models / Variants: 50cc, 70cc, 90cc, 110cc, 4-Stroke
Build Years: 2005
Technical Data:

  • Engine: 110cc, single-cylinder, 4-stroke, air-cooled
  • Fuel type: Unleaded gasoline (above No. 90)
  • Spark plug clearance: 0.6–0.7 mm
  • Valve clearance (intake): 0.05–0.09 mm
  • Valve clearance (exhaust): 0.11–0.15 mm
  • Idle speed: 1450–1550 r/min
  • Engine oil capacity (periodic change): 1.8 liters
  • Charging voltage: 14–15 V at 2000 r/min
  • Tire pressure (front): 20 KPa
  • Tire pressure (rear): 25 KPa
  • Nut torque (spark plug): 17.5 N·m
  • Nut torque (cylinder head/fastener): 115 N·m
Technical Specifications
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Document Number / Seller:
26574 / Susan Perez
File Size:
10.47 MB
File Type:
PDF
Language:
English
Pages:
100+
Printable:
Yes
Category:
ATV
Last updated / verified
Jun 3, 2025

Chinese Manual Features & Content Preview

Inside the 2005 Chinese 110cc ATV Service Manual

  • Covers the 2005 Chinese 110cc ATV (Model ATV110-M) with specific documentation for the 4-stroke engine and chassis systems
  • Official publication: First edition August 2005, compiled by Chongqing Industries Co., Ltd
  • Contains 20+ wiring diagrams, 15 exploded-view disassembly sequences, and 3 comprehensive fastener torque tables
  • Downloads to your account within seconds of checkout
  • Re-download the file any time, no expiration
  • OCR text layer lets you jump to a torque spec by keyword
  • Laid out for standard letter and A4 printing
  • This first edition is the primary OEM resource for the ATV110-M, providing essential engine assembly data not found in later generic manuals

Technical Scope and Documentation

The 2005 Chinese 110cc ATV service manual details essential maintenance for the ATV110-M, covering engine disassembly, electrical troubleshooting, and chassis adjustments. Chapters explore the inspection of the four-stroke engine, ignition timing procedures, fuel system maintenance, and lubrication points for the ATV body. The publication includes diagrams for the steering operation system, wiring, and rear wheel/brake assembly.

Specification Highlights

Engine maintenance sections provide precise data for common service tasks, including valve clearances, spark plug gaps, and compression force standards. Valve clearance for the intake is listed at 0.05–0.09 mm in the cylinder head specification table. Compression force standard value is documented at 900 Kpa. The standard torque for the engine unit is 115 N·m as specified in the torque requirements section. This document provides a foundational reference for technicians or owners managing the 2005 ATV110-M, documenting assembly parameters, wiring circuits, and service intervals for the full range of 50cc to 110cc variants. Always consult a certified technician before performing service on this equipment.

Manual FAQ, Purchase & Download Details

Is the ATV110-M model specifically addressed in the content provided within this service manual? keyboard_arrow_down

Document serves as a maintenance guide specifically compiled for the four-wheeled cross-country vehicle model ATV110-M.

Can I find exploded views or data related to the engine and transmission within this document? keyboard_arrow_down

Manual includes dedicated chapters for engine disassembly, inspection, and maintenance. It also contains specification tables that cover the transmission device and various engine components.

Does the manual contain technical information regarding the electrical system for this ATV? keyboard_arrow_down

Chapter IV is dedicated to electric appliances and includes sections for inspecting switches, the lighting system, and the starting motor. The document also provides a wiring diagram reference for the ATV to help identify system layout.

Are tightening specifications and torque requirements listed for the fasteners? keyboard_arrow_down

Section 7 of the document specifically outlines requirements for the torque of fasteners.

Which formats and access options are available for this service manual? keyboard_arrow_down

Product is delivered as an instant PDF download, providing lifetime access for viewing on compatible electronic devices. The manual is provided in English to assist with your technical reference needs.

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