2005 Chinese 110cc ATV Service and Repair Manual
Covers Chinese 110cc ATV models with detailed procedures for engine, brakes, suspension, and electrical systems. Includes diagnostic flowcharts. Part No. 90890-01311
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Chinese Models Covered & Key Technical Specifications
Models: Chinese 110cc ATV (Model ATV110-M)
Sub-models / Variants: 50cc, 70cc, 90cc, 110cc, 4-Stroke
Build Years: 2005
Technical Data:
- Engine: 110cc, single-cylinder, 4-stroke, air-cooled
- Fuel type: Unleaded gasoline (above No. 90)
- Spark plug clearance: 0.6–0.7 mm
- Valve clearance (intake): 0.05–0.09 mm
- Valve clearance (exhaust): 0.11–0.15 mm
- Idle speed: 1450–1550 r/min
- Engine oil capacity (periodic change): 1.8 liters
- Charging voltage: 14–15 V at 2000 r/min
- Tire pressure (front): 20 KPa
- Tire pressure (rear): 25 KPa
- Nut torque (spark plug): 17.5 N·m
- Nut torque (cylinder head/fastener): 115 N·m
Chinese Manual Features & Content Preview
Inside the 2005 Chinese 110cc ATV Service Manual
- Covers the 2005 Chinese 110cc ATV (Model ATV110-M) with specific documentation for the 4-stroke engine and chassis systems
- Official publication: First edition August 2005, compiled by Chongqing Industries Co., Ltd
- Contains 20+ wiring diagrams, 15 exploded-view disassembly sequences, and 3 comprehensive fastener torque tables
- Downloads to your account within seconds of checkout
- Re-download the file any time, no expiration
- OCR text layer lets you jump to a torque spec by keyword
- Laid out for standard letter and A4 printing
- This first edition is the primary OEM resource for the ATV110-M, providing essential engine assembly data not found in later generic manuals
Technical Scope and Documentation
The 2005 Chinese 110cc ATV service manual details essential maintenance for the ATV110-M, covering engine disassembly, electrical troubleshooting, and chassis adjustments. Chapters explore the inspection of the four-stroke engine, ignition timing procedures, fuel system maintenance, and lubrication points for the ATV body. The publication includes diagrams for the steering operation system, wiring, and rear wheel/brake assembly.
Specification Highlights
Engine maintenance sections provide precise data for common service tasks, including valve clearances, spark plug gaps, and compression force standards. Valve clearance for the intake is listed at 0.05–0.09 mm in the cylinder head specification table. Compression force standard value is documented at 900 Kpa. The standard torque for the engine unit is 115 N·m as specified in the torque requirements section. This document provides a foundational reference for technicians or owners managing the 2005 ATV110-M, documenting assembly parameters, wiring circuits, and service intervals for the full range of 50cc to 110cc variants. Always consult a certified technician before performing service on this equipment.
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