2005 Chinese 110cc ATV Service and Repair Manual • Part No. 90890-01311

2005 Chinese 110cc ATV Service Manual (ATV110-M)

• Covers the 2005 Chinese 110cc ATV (Model ATV110-M), detailing the 4-stroke engine and chassis systems.
• Official publication: First edition (August 2005) compiled by Chongqing Industries Co., Ltd.
• Contains over 20 wiring diagrams, 15 exploded-view disassembly sequences, and 3 comprehensive fastener torque tables.
• Provides essential data for professional troubleshooting and descriptive overviews of ATV repair procedures.
• Available as an instant download immediately after checkout.
• Fully searchable OCR text layer lets you jump straight to specific torque specs by keyword.
• Formatted for standard US Letter and A4 printing.

Technical Details and Workshop Documentation

This factory manual delivers crucial technical data for the ATV110-M, giving mechanics and DIYers a clear look at engine disassembly, electrical troubleshooting, and chassis setups. Chapters explore the four-stroke engine layout, ignition timing, fuel system components, and body lubrication points. The publication features highly detailed diagrams for the steering operation, complex wiring harnesses, and the rear wheel and brake assemblies. Reviewing these schematics helps streamline shop workflow, especially when diagnosing electrical faults or planning a suspension repair.

Specification Highlights

Engine sections list exact factory specifications required for evaluating component wear. For example, the cylinder head documentation notes an intake valve clearance of 0.05–0.09 mm. Technicians will also find the standard compression pressure at 900 kPa and the engine unit standard torque of 115 N·m. Understanding these specific tolerances is vital for safe operation. Failing to adhere to factory parameters can lead to mechanical failure, so evaluating the vehicle's condition should always involve a certified technician checking against these baseline specs.