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2004-2009 Yamaha YJ125, Vino 125 scooter service manual Preview image 1
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2004-2009 Yamaha YJ125, Vino 125 scooter service manual

Models covered in this manual:

Vino 125, YJ125 / Yamaha Motor Company

  • 2004 Yamaha Vino 125 YJ125S
  • 2005 Yamaha Vino 125 YJ125T
  • 2006 Yamaha Vino 125 YJ125V
  • 2007 Yamaha Vino 125 YJ125W
  • 2007 Yamaha Vino Scooter YJ125W
  • 2007 Yamaha Vino Scooter YJ125V
  • 2008 Yamaha Vino 125 YJ125X
  • 2009 Yamaha Vino 125 YJ125Y

File specifications

File size: 12.19 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 0.25 Minutes
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Product Information

Table of Contents

General Information

  1. Scooter Identification
    • Vehicle Identification Number
    • Model Label
  2. Important Information
    • Preparation for Removal and Disassembly
    • Replacement Parts
    • Gaskets, Oil Seals, and O-Rings
    • Lock Washers/Plates and Cotter Pins
    • Bearings and Oil Seals
    • Circlips
  3. Checking the Connections
    • Electrical Connections
    • Cable Connections
  4. Special Tools
    • Tool List
    • Usage Instructions

Specifications

  1. Dimensions
    • Overall Dimensions
    • Wheelbase
  2. Weight
    • Dry Weight
    • Gross Weight
  3. Performance
    • Maximum Speed
    • Fuel Consumption
  4. Engine
    • Engine Type
    • Bore and Stroke
  5. Transmission
    • Gear Ratios
    • Drive Train

Periodic Checks and Adjustments

  1. Maintenance Intervals
    • Initial Maintenance
    • Regular Maintenance
  2. Engine Checks
    • Oil Level Check
    • Valve Clearance
  3. Chassis Checks
    • Brake System
    • Suspension
  4. Electrical Checks
    • Battery
    • Lighting System

Chassis

  1. Frame
    • Frame Inspection
    • Frame Repair
  2. Suspension
    • Front Suspension
    • Rear Suspension
  3. Wheels
    • Wheel Removal
    • Tire Replacement
  4. Brakes
    • Brake Adjustment
    • Brake Pad Replacement

Engine

  1. Engine Removal
    • Preparation
    • Removal Steps
  2. Engine Disassembly
    • Cylinder Head
    • Piston and Crankshaft
  3. Engine Inspection
    • Cylinder Inspection
    • Valve Inspection
  4. Engine Reassembly
    • Assembly Steps
    • Torque Specifications

Carburetor

  1. Carburetor Removal
    • Preparation
    • Removal Steps
  2. Carburetor Disassembly
    • Float Chamber
    • Jet Needle
  3. Carburetor Inspection
    • Jet Inspection
    • Float Level
  4. Carburetor Reassembly
    • Assembly Steps
    • Adjustments

Electrical System

  1. Wiring Diagram
    • Full Schematic
    • Connector List
  2. Battery
    • Battery Removal
    • Battery Testing
  3. Ignition System
    • Spark Plug
    • Ignition Coil
  4. Lighting System
    • Headlight Replacement
    • Tail Light Replacement

Troubleshooting

  1. Engine Issues
    • Engine Won't Start
    • Engine Stalls
  2. Electrical Issues
    • Battery Not Charging
    • Lights Not Working
  3. Performance Issues
    • Poor Acceleration
    • Excessive Vibration

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