Yamaha XT250, XT250X, XT250XC - Precision Service Handbook & Troubleshooting (2008)

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Document Details

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Document Number / Seller:
26629 / Lisa Phillips
File Size:
16.00 MB
File Type:
PDF
Language:
English
Pages:
282
Printable:
Yes
Category:
Bike
Last updated / verified
Feb 8, 2026

Models Covered & Key Technical Specifications

  • Yamaha XT250X / XT250XC (LIT-11616-21-52) — 2008–2009 Dual-Sport Series (Master-Archive).

  • Technical Data-Point: 1.40 L (1.48 US qt) defines the total engine oil quantity within the 249.0 cm³ air-cooled 4-stroke system.

  • Specific Measurement: 1.20 L (1.27 US qt) is required for standard oil changes when the paper filter element is not replaced.

  • Essential Rating: 1.30 L (1.37 US qt) must be maintained for engine oil capacity when performing a filter element replacement.

  • Advanced Parameter: 1300–1500 r/min establishes the engine idling speed required for the Teikei MV33 x 1 carburetor.

  • Core Limit: 0.6–0.7 mm (0.024–0.028 in) signifies the spark plug gap for the specified NGK DR7EA model.

Professional Workshop Service Manual & Technical Specifications

Integrated Technical Service Manual: Yamaha XT250X / XT250XC Manual-Nexus

Unit-Matrix: Yamaha XT250X / XT250XC (LIT-11616-21-52) // Mechanical-Logic: Dual-Sport Air-Cooled Architecture // Calibration-Nexus: 2008–2009 Technical Standards

A Systematic maintenance approach to the valve train assembly is fundamental for sustaining optimal volumetric efficiency within the 249 cm³ SOHC engine. Engineered for durability, the decompression sequence timing mechanism utilizes centrifugal force logic to reduce starter motor load during high-compression ignition cycles. Within the Yamaha XT250X / XT250XC fuel delivery system, the carburetor synchronization reveals a precision-tuned Teikei MV33 x 1 configuration designed to maintain a stable 1400 r/min idle frequency.

Precision-driven voltage regulation of the electrical charging circuit Analytically shows that the three-phase AC magneto output must be rectified to support the CDI ignition mapping. Regarding the hydraulic braking assembly, master cylinder displacement parameters indicate that a consistent fluid pressure must be maintained to prevent atmospheric contamination. Following the telescopic fork protocol, internal damping fluid metrics establish the rebound rate required for structural stability across diverse terrain profiles.

  • Engine Oil Capacity: 1.20 L (Periodic), 1.30 L (Filter Change), 1.40 L (Total).
  • Spark Plug Gap: 0.6–0.7 mm (0.024–0.028 in) for NGK DR7EA.
  • Valve Clearance: Intake 0.05–0.10 mm | Exhaust 0.10–0.15 mm (Cold).
  • Idle Speed: 1,300–1,500 r/min establishing the thermal equilibrium setpoint.
  • Torque Warning: 110 Nm (11.0 m·kg) must be applied to the rear axle nut to prevent pivot-point shear and ensure drivetrain alignment.

Strategically monitoring the secondary air induction logic confirms that the reed valve closure

FAQ

Which model codes are supported by the 2008 Yamaha XT250 technical documentation? keyboard_arrow_down

This service data covers the 3C58 (U49/General US) and 3C59 (California) model codes, providing specific calibration data for the XT250, XT250X, and XT250XC variants produced during the 2008 model year.

What are the precise valve clearance specifications for a cold engine? keyboard_arrow_down

0.05–0.10 mm for the intake and 0.10–0.15 mm for the exhaust valves are the factory-required settings to ensure optimal performance of the 249cc SOHC powerplant.

Verify the correct spark plug and gap for periodic maintenance? keyboard_arrow_down

NGK/DR7EA is the standard spark plug for this series, requiring a precise electrode gap of 0.6–0.7 mm to maintain the integrity of the CDI ignition system.

Identify the specific Yamaha diagnostic tools required for engine calibration? keyboard_arrow_down

90890-01311 (Tappet Adjusting Tool) and 90890-03132 (Pocket Tester) are the specialized Tool-IDs required to perform accurate valve adjustments and electrical system troubleshooting.

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Reviews (4)

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The specifications section is thorough and easy to navigate. The email support was also impressive—very professional and prompt!
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This manual is a lifesaver! The detailed procedures and clear diagrams make maintenance so much easier. Highly recommend it!
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Rated 5 out of 5 stars
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The troubleshooting section is very helpful. I had a quick question and received a response from support within minutes. Smooth download process as well!