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1992-2001 Mercruiser Sterndrive service manual

Models covered in this manual:

  • Mercruiser 3.0LX
  • Mercruiser 4.3LX
  • Mercruiser 5.7L
  • Mercruiser 7.4L Bravo III
  • Mercruiser 8.2L MPI
  • Mercruiser Sterndrive 3.0L Alpha One
  • Mercruiser Sterndrive 4.3L Alpha One
  • Mercruiser Sterndrive 5.0L Alpha One
  • Mercruiser Sterndrive 5.7L Alpha One
  • Mercruiser Sterndrive 7.4L Bravo One
  • Mercruiser Sterndrive 8.2L Bravo One
  • Mercruiser Sterndrive 5.0L Bravo Three
  • Mercruiser Sterndrive 5.7L Bravo Three
  • Mercruiser Sterndrive 7.4L Bravo Three
  • Mercruiser Sterndrive 8.2L Bravo Three

Production/model years: 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001

File specifications

File size: 74.48 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 1.53 Minutes
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Product Information

Table of Contents

General Information and Boating Safety

  1. How to Use This Manual
  2. Can You Do It?
  3. Where to Begin
  4. Avoiding Trouble
  5. Maintenance or Repair?
  6. Directions and Locations
  7. Professional Help
  8. Purchasing Parts
  9. Avoiding the Most Common Mistakes
  10. Boating Safety
  11. Regulations for Your Boat
  12. Documenting of Vessels
  13. Registration of Boats
  14. Sales and Transfers
  15. Launching/Recovering
  16. Boating Operation
  17. Capacity Information
  18. Certificate of Compliance
  19. Ventilation System
  20. Bilge Blowers
  21. Navigation Lights
  22. Fire Extinguishing Devices
  23. Sound Producing Devices
  24. Visual Distress Signals
  25. Pollution Regulations
  26. Steering System
  27. Fuel System
  28. Electrical System
  29. Power Tilt and Trim
  30. Wiring Schematics
  31. Glossary
  32. Safety in Service
  33. Do's and Don'ts

Tools and Equipment

  1. Tools and Equipment
  2. Special Tools
  3. Torque Specifications
  4. Service Procedures

Maintenance

  1. Engine and Drive Maintenance Schedule
  2. Lubrication and Inspection
  3. Oil and Filter Changes
  4. Fuel System Maintenance
  5. Maintenance Charts

Engine Mechanical 4 Cylinder

  1. Engine Mechanical Overview
  2. Specification Charts

Engine Mechanical V6 & V8

  1. Engine Mechanical Overview
  2. Specification Charts

Engine Overhaul

  1. Engine Reconditioning

Fuel Systems - Carburetors

  1. Fuel and Combustion
  2. Carburetor Adjustments
  3. Fuel Pump Service
  4. Emission Control Systems

Fuel Systems - Fuel Injection

  1. Fuel and Combustion
  2. Fuel Injection Adjustments
  3. Fuel Pump Service
  4. Emission Control Systems

Cooling System

  1. Cooling System Overview
  2. Coolant Flow
  3. System Testing
  4. Component Service

Ignition and Electrical Systems

  1. Understanding and Troubleshooting Electrical Systems
  2. Ignition System
  3. Battery System
  4. Charging System
  5. Starting System
  6. Lighting System
  7. Gauges and Instrumentation
  8. Wiring Diagrams

Drive Systems - Alpha

  1. Drive System Overview
  2. Sterndrive Unit
  3. Gear Housing
  4. Propeller Shaft and Bearing

Drive Systems - Bravo/Blackhawk

  1. Drive System Overview
  2. Sterndrive Unit
  3. Gear Housing
  4. Propeller Shaft and Bearing

Drive Systems - Transmissions

  1. Power Transmission
  2. Gear Mechanisms
  3. Hydraulic Systems

Trim and Tilt

  1. Power Trim and Tilt System
  2. Manual Steering System
  3. Power Steering System
  4. Control/Hydraulic System

Steering

  1. Steering System Overview
  2. Mechanical and Hydraulic Steering

Glossary

Master Index


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