2008 Kawasaki Ninja 250R, EX250, EX250J8F motorcycle service manual

2008 Kawasaki Ninja 250R, EX250, EX250J8F motorcycle service manual Preview image 1
2008 Kawasaki Ninja 250R, EX250, EX250J8F motorcycle service manual Preview image 1
2008 Kawasaki Ninja 250R, EX250, EX250J8F motorcycle service manual Preview image 2
2008 Kawasaki Ninja 250R, EX250, EX250J8F motorcycle service manual Preview image 3
2008 Kawasaki Ninja 250R, EX250, EX250J8F motorcycle service manual Preview image 4
2008 Kawasaki Ninja 250R, EX250, EX250J8F motorcycle service manual Preview image 5
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Models Covered in this Manual

Ninja 250R, EX250, EX250J8F / Kawasaki Motorcycle & Engine Company

- 2008 Kawasaki Ninja 250R
- 2008 Kawasaki EX250
- 2008 Kawasaki EX250J8F

Serial numbers:

  • 2008 Ninja 250R: JKAEXMJ1X8A000001
  • 2008 EX250: JKAEX250JA000001
  • 2008 EX250J8F: JKAEX250JA800001

Product Information

Table of Contents

General Information

  1. General Information
    • Model Identification
    • Vehicle Specifications
    • General Specifications

Periodic Maintenance

  1. Periodic Maintenance Chart
    • Maintenance Schedule
    • Maintenance Procedures
    • Lubrication and Adjustment Points

Fuel System

  1. Fuel Tank
    • Removal and Installation
    • Inspection
  2. Fuel Pump
    • Operation and Testing
    • Replacement Procedures
  3. Carburetor
    • Disassembly and Assembly
    • Adjustments

Cooling System

  1. Radiator
    • Removal and Installation
    • Inspection
  2. Cooling Fan
    • Testing
    • Replacement
  3. Thermostat
    • Testing
    • Replacement

Engine Top End

  1. Cylinder Head
    • Removal and Installation
    • Inspection and Repair
  2. Camshaft
    • Removal and Installation
    • Inspection
  3. Valves
    • Adjustment
    • Replacement

Clutch

  1. Clutch Lever
    • Adjustment
    • Replacement
  2. Clutch Assembly
    • Removal and Installation
    • Inspection and Repair

Engine Lubrication System

  1. Oil Pump
    • Operation and Testing
    • Replacement Procedures
  2. Oil Filter
    • Replacement
    • Inspection

Engine Removal/Installation

  1. Engine Removal
    • Preparation
    • Removal Procedures
  2. Engine Installation
    • Preparation
    • Installation Procedures

Crankshaft/Transmission

  1. Crankshaft
    • Removal and Installation
    • Inspection
  2. Transmission
    • Disassembly and Assembly
    • Inspection

Wheels/Tires

  1. Wheels
    • Removal and Installation
    • Inspection
  2. Tires
    • Replacement
    • Inspection

Final Drive

  1. Drive Chain
    • Adjustment
    • Replacement
  2. Final Gear
    • Removal and Installation
    • Inspection

Brakes

  1. Front Brake
    • Inspection and Adjustment
    • Replacement
  2. Rear Brake
    • Inspection and Adjustment
    • Replacement

Suspension

  1. Front Suspension
    • Inspection and Adjustment
    • Replacement
  2. Rear Suspension
    • Inspection and Adjustment
    • Replacement

Steering

  1. Steering Head
    • Inspection and Adjustment
    • Replacement
  2. Handlebar
    • Adjustment
    • Replacement

Frame

  1. Frame Inspection
    • Damage Inspection
    • Repair Procedures
  2. Subframe
    • Removal and Installation
    • Inspection

Electrical System

  1. Battery
    • Testing and Replacement
    • Maintenance
  2. Charging System
    • Operation and Testing
    • Replacement
  3. Ignition System
    • Operation and Testing
    • Replacement
  4. Lighting System
    • Inspection and Replacement
    • Adjustment
  5. Wiring Diagram
    • Schematics
    • Connector Pinouts

Appendix

  1. Troubleshooting
    • General Troubleshooting
    • Diagnostic Procedures
  2. Special Tools
    • Tool List
    • Usage Instructions

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