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2008 Kawasaki KLX450R motorcycle service manual

Models covered in this manual:

KLX 450R / Kawasaki Motorcycle & Engine Company

Production year(s): 2008

File specifications

File size: 8.14 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 0.17 Minutes
$18.99 Instant Download

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Product Information

Table of Content

General Information

  1. Introduction
  2. Model Identification
  3. Specifications
  4. Torque Specifications
  5. Service Rules
  6. General Precautions

Periodic Maintenance

  1. Maintenance Schedule
  2. Lubrication Points
  3. Maintenance Procedures

Fuel System

  1. Fuel Tank
  2. Fuel Pump
  3. Carburetor
  4. Throttle Body

Cooling System

  1. Radiator
  2. Water Pump
  3. Thermostat
  4. Cooling Fan

Engine Top End

  1. Cylinder Head
  2. Valve Clearance
  3. Camshaft
  4. Cylinder and Piston

Engine Right Side

  1. Clutch
  2. Kick Starter
  3. Primary Drive Gear

Engine Lubrication System

  1. Oil Pump
  2. Oil Filter
  3. Oil Cooler
  4. Lubrication Diagram

Engine Removal/Installation

  1. Engine Removal
  2. Engine Installation
  3. Engine Mounting

Crankshaft/Transmission

  1. Crankshaft
  2. Connecting Rod
  3. Transmission Assembly

Wheels/Tires

  1. Wheel Removal
  2. Wheel Installation
  3. Tire Inspection and Repair

Final Drive

  1. Drive Chain
  2. Sprockets
  3. Final Drive Inspection

Brakes

  1. Brake System
  2. Front Brake
  3. Rear Brake
  4. Brake Bleeding

Suspension

  1. Front Suspension
  2. Rear Suspension
  3. Suspension Adjustment

Steering

  1. Steering System
  2. Steering Adjustment
  3. Handlebar

Frame

  1. Frame Inspection
  2. Frame Repair
  3. Sub-Frame

Electrical System

  1. Battery
  2. Charging System
  3. Ignition System
  4. Lighting System
  5. Wiring Diagram

Appendix

  1. Troubleshooting
  2. Special Tools
  3. Wiring Diagram

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