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1992-1999 Yamaha XJ600S,  XJ600 service manual Preview image 1
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1992-1999 Yamaha XJ600S, XJ600 service manual

Models covered in this manual:

XJ600S, XJ600 / Yamaha Motor Corporation, Ltd

  • XJ600S
  • XJ600

Production year(s): 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999

File specifications

File size: 39.29 MB
File type: PDF
Language: English (some of our manuals are multi-language)
Number of pages:305

Printable: Yes
Estimated download time: 0.8 Minutes
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Product Information

Table of Contents

GENERAL INFORMATION

  1. Introduction

    • Foreword
    • How to Use This Manual
  2. Specifications

    • General Specifications
    • Torque Specifications
  3. Identification

    • Vehicle Identification
    • Serial Numbers
  4. Tools and Equipment

    • Special Tools
    • Standard Tools

PERIODIC INSPECTION AND ADJUSTMENT

  1. Maintenance Schedule

    • Service Intervals
    • Maintenance Checklist
  2. Lubrication

    • Engine Oil
    • Greasing Points
  3. Inspection

    • Pre-Ride Inspection
    • Detailed Inspection Procedures
  4. Adjustments

    • Clutch Adjustment
    • Brake Adjustment
    • Throttle and Idle Cable Adjustment

ENGINE

  1. Engine Removal and Installation

    • Engine Removal Procedure
    • Engine Installation Procedure
  2. Engine Disassembly and Reassembly

    • Cylinder Head
    • Valves and Springs
    • Pistons and Cylinders
  3. Cooling System

    • Radiator and Hoses
    • Water Pump
  4. Lubrication System

    • Oil Pump
    • Oil Filter

CHASSIS

  1. Frame

    • Inspection and Repair
    • Frame Alignment
  2. Suspension

    • Front Suspension
    • Rear Suspension
  3. Wheels and Tires

    • Wheel Removal and Installation
    • Tire Replacement
  4. Brakes

    • Brake System Overview
    • Brake Pad Replacement
  5. Steering

    • Steering System Overview
    • Steering Adjustment

FUEL SYSTEM

  1. Fuel Tank

    • Removal and Installation
    • Inspection and Testing
  2. Fuel Pump

    • Operation and Maintenance
    • Troubleshooting
  3. Fuel Injectors

    • Cleaning and Replacement
    • Testing and Adjustment
  4. Carburetor

    • Removal and Installation
    • Adjustment Procedures

ELECTRICAL SYSTEM

  1. Battery

    • Battery Maintenance
    • Battery Testing and Replacement
  2. Charging System

    • Alternator
    • Voltage Regulator
  3. Ignition System

    • Ignition Coil
    • Spark Plugs
  4. Lighting System

    • Headlight
    • Taillight and Turn Signals
  5. Instrumentation

    • Instrument Cluster
    • Gauges
  6. Wiring Diagrams

    • Complete Wiring Diagrams
    • Circuit Descriptions

DRIVE TRAIN

  1. Transmission

    • Removal and Installation
    • Inspection and Maintenance
  2. Final Drive

    • Differential Assembly
    • Axle Shafts

SERVICING INFORMATION

  1. Troubleshooting

    • Diagnostic Procedures
    • Common Issues
  2. Service Data

    • Technical Data
    • Service Specifications
  3. Special Tools

    • Recommended Tools
    • Usage Instructions

APPENDICES

  1. Supplementary Information

    • Model Variations
    • Additional Features
  2. Technical Bulletins

    • Updates and Corrections
  3. Index

    • Comprehensive Index
    • Quick Reference

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