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2002 Arctic Cat 250, 300, 375 400, 500 ATV service manual Preview image 1
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2002 Arctic Cat 250, 300, 375 400, 500 ATV service manual

Models covered in this manual:

  • 250
  • 300
  • 375
  • 400
  • 500cc Manual Transmission
  • 500cc Automatic Transmission

Production year(s): 2002

File specifications

File size: 110.39 MB
File type: PDF
Language: English (some of our manuals are multi-language)

Printable: Yes
Estimated download time: 2.26 Minutes
$18.99 Instant Download

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Product Information

Table of Contents

Section 1: General Information

  • Specifications (250)
  • Specifications (300)
  • Specifications (375)
  • Specifications (400)
  • Specifications (500)
  • Gasoline and Oil
  • Break-In Procedure
  • General Torque Specifications
  • Load Capacity Ratings Chart
  • Preparation for Storage
  • Preparation After Storage

Section 2: Periodic Maintenance/Tune-Up

  • Maintenance Schedule
  • Lubrication Points
  • Engine Oil and Filter
  • Air Cleaner
  • Spark Plugs
  • Fuel Line and Filter
  • Throttle Cable
  • Valve Clearance
  • Battery Maintenance

Section 3: Engine/Transmission

  • Engine Removal and Installation
  • Cylinder Head and Cylinder
  • Piston and Piston Rings
  • Crankshaft and Crankcase
  • Camshaft and Valve Train
  • Engine Timing
  • Lubrication System
  • Transmission Assembly
  • Transmission Disassembly

Section 4: Fuel/Lubrication/Cooling

  • Fuel Tank
  • Carburetor/EFI System
  • Fuel Pump
  • Fuel Line and Filter
  • Oil Cooler
  • Radiator
  • Water Pump
  • Cooling Fan

Section 5: Electrical System

  • Wiring Diagram
  • Battery
  • Charging System
  • Ignition System
  • Starter System
  • Lighting System
  • Switches
  • Fuses and Relays

Section 6: Drive System

  • Drive Shafts
  • Front Differential
  • Rear Axle
  • Bearings and Seals

Section 7: Suspension

  • Front Suspension
  • Rear Suspension
  • Shock Absorbers
  • Springs

Section 8: Steering/Frame

  • Frame
  • Steering System
  • Handlebar
  • Control Cables
  • Frame Inspection
  • Frame Repair

Section 9: Controls/Indicators

  • Control Systems
  • Indicator Lights
  • Instrument Panel
  • Control Adjustment

Section 10: Aids for Maintenance

  • Special Tools
  • Service Data
  • Troubleshooting Tools
  • Diagnostic Equipment

Section 11: Troubleshooting

  • Engine Troubleshooting
  • Electrical Troubleshooting
  • Fuel System Troubleshooting
  • Drive System Troubleshooting
  • Suspension Troubleshooting
  • Steering Troubleshooting
  • Brake System Troubleshooting

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