2004 Yamaha YXR660FAS Rhino 660 UTV Service Manual

Official repair manual for the 2004 Yamaha YXR660FAS Rhino 660 UTV. Covers maintenance, disassembly, inspection, and assembly procedures. PN 5UG-F8197-10

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Document Details

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Document Number / Seller:
27037 / Laura Robinson
File Size:
18.92 MB
File Type:
PDF
Language:
English
Pages:
421
Printable:
Yes
Category:
UTV
Last updated / verified
Jul 19, 2025

Models Covered & Key Technical Specifications

2004 Yamaha YXR660FAS (Rhino 660) Repair Manual | Reference Data

  • Factory Engine Specs: 660 cm3 provides the standard displacement for optimal performance.
  • Certified Chassis Specs: 1,385 mm establishes the overall width for maneuverability Framework.
  • Engineered Cooling System: Liquid-cooled 4-stroke, SOHC signifies the advanced thermal management Architecture.
  • Verified Ignition System: DC C.D.I. denotes the ignition system type for reliable starting Threshold.
  • Designated Transmission Type: V-belt automatic defines the transmission system Configuration.
  • Integral Electrical System: 12 V, 28 AH represents the battery capacity for consistent power Requirements.

Manual Description & Preview

Yamaha YXR660FAS (Rhino 660) 2004 Service Manual: OEM-Documentation

Component-Focus: Yamaha YXR660FAS // Engineering-Base: UTV / Engine Logic // Component-Focus: Maintenance Procedures.

Service-Nexus Baseline Validation-Data
Engine Performance 1,450 r/min Specification
Drive Train Type V-belt automatic Configuration
Tire Specifications AT25 x 8-12 NHS Details
Brake System Dual disc brake Design
Cooling System Liquid-cooled Architecture
Electrical Voltage 12 V Standard

Factory procedures are documented for:

  • Engine Removal
  • Camshaft and Cylinder Head Procedures
  • Primary and Secondary Sheaves Service
  • Crankshaft and Oil Pump Maintenance
  • Clutch System Repair

The Yamaha YXR660FAS (Rhino 660) Service Manual provides comprehensive documentation for the vehicle's engine, chassis, and electrical systems. It details engine specifications, including displacement and cooling type, as well as chassis details like tire specifications and brake system design. The manual includes repair procedures for key components such as the engine, transmission, and electrical systems, ensuring thorough coverage for maintenance and repair tasks. The document also outlines troubleshooting steps for common issues, facilitating efficient problem resolution. Thoroughly requiring adherence to factory specifications, this manual is essential for maintaining the optimal performance and longevity of your Yamaha UTV.

FAQ

Can I find edition and publication date information for the 2004 Yamaha Rhino 660 UTV service manual? keyboard_arrow_down

Document identification page lists the material as a First Edition published in July 2003. This publication information is located near the front of the manual alongside the official copyright details.

Which publication number corresponds to this specific Rhino 660 service manual? keyboard_arrow_down

Manual is identified by the publication number LIT-11616-17-23.

What information do the exploded diagrams provide for component identification? keyboard_arrow_down

These diagrams contain visual breakdowns of parts and assembly orders, which are supplemented by job instruction charts for clarity. They serve to show how components are grouped within the mechanical sections of the document.

Does the manual include sections for periodic checks and maintenance tasks? keyboard_arrow_down

Table of Contents lists Chapter 3 as the designated section for periodic checks and adjustments, which covers various engine and chassis systems.

Are there wiring diagrams and electrical system references included in the document? keyboard_arrow_down

Chapter 9 of the manual contains electrical system coverage including dedicated circuit diagrams. These sections reference electrical components, signaling systems, and various lighting systems. The manual provides these reference materials to show the layout and connections for the electrical framework.

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