Product Information
Table of Contents
1. Service Information
- Vehicle Serial Numbers
- NPS Part Numbers
- Metric Conversions
- Working Practice
- Service Parts
- Tools and Materials
- General Specifications
2. Maintenance Operations
- Maintenance Schedule
- Lubrication Points
- Periodic Maintenance Procedures
3. Tune-Up
- Tune-Up Specifications
- Spark Plug Service
- Ignition Timing
- Valve Clearance Adjustment
4. Engine Removal & Installation
- Engine Removal Procedures
- Engine Installation Procedures
5. Engine Top End Repair
- Cylinder Head Removal
- Valve Service
- Camshaft Removal and Installation
- Cylinder and Piston Service
6. Engine Lower End Repair
- Crankshaft Service
- Connecting Rods
- Engine Case Service
7. Lubrication System
- Oil Pump
- Oil Filter
- Lubrication Routes
8. Cooling System
- Radiator
- Water Pump
- Thermostat
- Cooling Fan
9. Fuel System
- Carburetors
- Fuel Pump
- Fuel Lines and Filters
- Fuel Tank
10. Clutch
- Clutch Components
- Clutch Adjustment
- Clutch Service
11. Transmission
- Transmission Removal
- Transmission Assembly
- Gear Shifting Mechanism
12. Final Drive
- Drive Shaft
- Differential Assembly
- Final Drive Gear
13. Frame and Suspension
- Frame Inspection
- Front Suspension
- Rear Suspension
- Shock Absorber Replacement
14. Brakes and Wheel Assemblies
- Brake System Overview
- Brake Pad Replacement
- Brake Disk Inspection
- Wheel Removal and Installation
- Tire Inspection
15. Electric Starter
- Starter Motor
- Starter Clutch
- Starting System Troubleshooting
16. Ignition
- Ignition System Overview
- Ignition Coils
- Spark Plug Wires
- Ignition Troubleshooting
17. Lights, Switches, and Instruments
- Lighting System
- Switches and Controls
- Instrument Panel
18. Battery and Charging System
- Battery Maintenance
- Charging System Overview
- Alternator
- Regulator/Rectifier
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