1992-2006 Yamaha YZ250(E)/LC Service Manual
1992-2006 Yamaha YZ250(E)/LC service documentation with a focus on proper maintenance procedures and technical specifications. Includes detailed diagrams and part numbers. PN 4EW-28199-80.
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Models Covered & Key Technical Specifications
Yamaha YZ250(E)/LC (4EW-28199-80) Manual: 1992-2006 Troubleshooting-Index
Structured Documentation | Suite
- Measured Thermal Envelope: 15-30C defines the environmental limit Framework.
- Automotive RPM Specs: 1200 rpm establishes the maximum engine speed Benchmarks.
- Tactical Physical Specs: The chassis requires 850 mm for standard operation Logic.
- Structured Coupling Torques: 115 N-m -- signifies the active clutch torque Baseline.
- Automotive System Fill: For optimal operation, 1.2 L defines the coolant capacity Range.
- Tactical Cooling Specs: The engine requires 120 mm for standard operation Requirements.
Professional Workshop Service Manual & Technical Specifications
Yamaha YZ250(E)/LC Service Manual: 1992-2006 Troubleshooting-Index
Model-Specs: Yamaha YZ250(E)/LC (4EW-28199-80) // Unit-Designations: Motorcycle / Engine Logic // Machine-Range: 1992-2006.
| TOP | Assessment-Element | Baseline | Calibration-Spec |
|---|---|---|---|
| Maintenance Intervals | After Break-in | Every 2 Years | |
| Piston Inspection | Check & Clean | Remove Carbon | |
| Fuel Tank Capacity | 7.7 L | 2.03 US gal | |
| Air Filter | Foam-air filter | SAE 10W30 SE | |
| Front Fork Travel | 310 mm | 12.2 in | |
| Rear Shock Spring | 248 mm | 9.76 in |
Repair procedures are structured around the complete disassembly and reassembly of the YZ250(E)/LC model. This manual details crucial specifications for engine, chassis, and electrical systems, ensuring proper maintenance and performance. It includes a comprehensive table outlining various checks and maintenance intervals. The document also provides specific guidance on adjustments, cleaning, and storage procedures for optimal machine longevity. Finally, it documents torque specifications for fasteners to ensure proper fastener fatigue prevention.
Cooling system maintenance is addressed in Chapter 3, detailing coolant level checks and radiator cap inspection.
Testing requirements are specified for carburetor and throttle cable adjustments in Chapter 3.
Clearance measurements are addressed for piston ring end gap and clutch free play in Chapter 2 and 3.
Special procedures are addressed for brake system bleeding and air filter cleaning in Chapter 3.
Verification procedures are included for drive chain slack and spoke inspection in Chapter 3.
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