TGB Target 525 ATV Service Manual

2007 TGB Target 525 ATV Service Manual

• Covers the 2007 TGB Target 525 ATV, detailing maintenance and service procedures for the 502.56 cc single-cylinder water-cooled engine and CVT transmission.
• Official TGB factory publication for the Target 525, covering maintenance schedules, engine removal, and component inspection.
• Contains 32 technical specification tables, 35 torque reference values for engine and frame components, and 23 wiring and diagnostic diagrams.
• Downloads to your account within seconds of checkout
• Your order stays downloadable from your account for life
• Indexed PDF search covers every chapter and appendix
• Laid out for standard letter and A4 printing
• This 2007 edition provides the definitive OEM-specified baseline for the 502.56 cc engine architecture, covering the specific TGB carburetor and transmission tolerances for this model year.

Documented Maintenance and Systems

The 2007 TGB Target 525 ATV service manual documents the complete technical scope required for routine maintenance and internal repairs. The content spans initial engine removal, detailed lubrication system diagnostics, and fuel system adjustment. Primary chapters focus on the cylinder head and valve assembly, piston and ring service, and the V-belt driving system. The publication also provides standardized electrical diagnostics, cooling system maintenance, and a full wiring diagram to assist in troubleshooting common operational failures.

Specification and Reference Data

The manual includes extensive technical specifications for the 502.56 cc engine and chassis components. Cylinder head bolt torque values are documented at 1.0–1.4 kgf-m in the engine assembly data. The intake valve clearance for the 2007 TGB Target 525 ATV is specified at 0.10 ± 0.02 mm in the maintenance table. The fuel tank capacity for this model is documented at 15 ± 0.3 liters. These reference values ensure precise engine tuning and assembly. An official TGB factory service manual covering the 2007 TGB Target 525 ATV, documenting engine, chassis, electrical, and fuel-injection specifications for the 502.56 cc build.