2008 Polaris Outlaw 450 S, Outlaw 525 S Owner's Manual

Field service reference for Polaris Outlaw 450 S & 525 S ATVs (2008). Covers safety, features, controls, and operation.

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Document Details

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Document Number / Seller:
31991 / Sharon Clark
File Size:
6.94 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
ATV
Last updated / verified
May 26, 2025

Models Covered & Key Technical Specifications

Polaris Outlaw 450 S, Outlaw 525 S (9921184) - 2008 This comprehensive owner's manual provides detailed information for your Polaris ATVs.

  • Calibrated Imaging Specs: 200 w @ 3000 RPM establishes the alternator output performance.
  • Specific Temperature Range: For optimal operation, 25° +/- 3° @ 3500 RPM in neutral defines the ignition timing protocol.
  • Essential Power Rating: 448 cc signifies the engine displacement capability Architecture.
  • Advanced Memory Capacity: The ignition system requires CDI for standard operation Norms.
  • Core Speed Performance: Maximum continuous operation reaches 200 w Parameters.
  • Standard Fuel Capacity: 3.9 gal./14.8 l defines the fuel reserve limit Topology.

Professional Workshop Service Manual & Technical Specifications

Applied Maintenance Training Manual: Polaris Outlaw 450 S & 525 S - Comprehensive Owner's Manual & Service Guide, covers 2008 Knowledge-Base

Serial-Range: 9921184 // Repair-Classification: Owner's Manual / ATV Logic // Serial-Range: General Information.

Assessment-Parameter Value Architecture
Max. Weight Capacity 215 lbs./97.5 kg Specifications
Dry Weight 365 lbs./166 kg Specifications
Fuel Capacity 3.9 gal./14.8 l Specifications
Overall Length 71.5 in./182 cm Specifications
Overall Width 47 in./119 cm Specifications
Overall Height 45 in./114 cm Specifications
Wheelbase 50.5 in./128 cm Specifications
Ground Clearance 5 in./13 cm Specifications
Min. Turning Radius 67 in./170 cm Specifications
Engine Oil Capacity 1.9 qts./1.8 l Specifications
Coolant Capacity 2.25 qts./2.1 l Specifications
Displacement 448 cc Specifications
Bore x Stroke 89 x 72 mm Specifications
Pilot Jet See your owner's manual supplement or your Polaris dealer Specifications
Main Jet See your owner's manual supplement or your Polaris dealer Specifications
Needle Jet See your owner's manual supplement or your Polaris dealer Specifications
Jet Needle See your owner's manual supplement or your Polaris dealer Specifications
Alternator Output 200 w @ 3000 RPM Specifications
Compression Ratio 11:1 Specifications
Starting System Electric Specifications
Carburetor Keihin FCR-MX 39mm Specifications
Ignition System CDI Specifications
Ignition Timing 25° +/- 3° @ 3500 RPM in neutral Specifications
Spark Plug Type NGK DCPR8E Specifications
Spark Plug Gap 0.6 mm / .024 in. Specifications
Lubrication System Dry Sump/Internal Reservoir Specifications

Systematizing the service groups into distinct sections, this manual covers essential information for your Polaris ATVs. Technical notes are provided for operating procedures, vehicle controls, and safety guidelines. Quality checks are addressed for essential maintenance tasks, ensuring optimal performance and longevity. The carburetor section documents idle speed adjustments and fuel system maintenance. The troubleshooting chapter addresses common issues with engines that turn over but fail to start. Cooling system maintenance is addressed in detail to ensure proper engine protection. Strategically requiring adherence to all safety warnings and operating procedures is paramount for a safe and enjoyable experience.

This owner's manual documents torque specifications for various components to ensure proper structural misalignment prevention.

FAQ

What **essential** testing parameters are outlined for this ATV? keyboard_arrow_down

200 w @ 3000 RPM is the specified alternator output for this model.

Check the **correct** diagnostic procedures for ignition timing. keyboard_arrow_down

25° +/- 3° @ 3500 RPM in neutral is the correct ignition timing specification.

What does the **documented** fuel capacity requirements state? keyboard_arrow_down

3.9 gal./14.8 l is the documented fuel capacity for this ATV, providing a reserve fuel range.

Customer Reviews

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Reviews (4)

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The troubleshooting section saved me a lot of time and headaches! This manual covers everything you need to know about the Outlaw series. Worth every penny!
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I was impressed by how quickly I received the download link after purchase. The manual is easy to navigate and very informative. Great service!
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I had a question about the manual, and the support team was incredibly responsive and helpful. The download process was smooth, too. Excellent experience overall!
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This manual is a must-have for any Polaris Outlaw owner! The detailed maintenance schedule has been incredibly helpful in keeping my ATV in top shape. Highly recommend!