2005 Komatsu WA200-5 / WA200PT-5 Shop Manual

This shop manual covers Komatsu WA200-5 and WA200PT-5 wheel loaders with procedures for engine, power train, axle, brakes, steering, hydraulic system, and work equipment. Part No. SEBM033304.

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Document Details

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Document Number / Seller:
27239 / Mary Robinson
File Size:
121.62 MB
File Type:
ZIP
Language:
English
Pages:
750+
Printable:
Yes
Category:
Wheel Loader
Last updated / verified
Sep 1, 2025

Models Covered & Key Technical Specifications

Consolidated Operations Manual: Komatsu WA200-5, WA200PT-5 Wheel Loader Genuine Komatsu repair manual: WA200-5, WA200PT-5, PDF Diagnostic-Reference | Komatsu Wheel Loader Toolkit.

  • Established Power Output: 92 kW (123 HP) at 2,000 rpm signifies the maximum engine power output Capability.
  • Specific Operational Weight: For basic operation, 9,470 kg defines the standard operating weight Base.
  • Essential Bucket Capacity: 2.0 m3 -- signifies the standard piled bucket capacity Threshold.
  • Advanced Transmission System: The power train utilizes a Multiple shaft planetary compound-type system for optimal operation Logic.
  • Integral Hydraulic Pressure: The steering system requires 19.9 MPa for controlled operation Standards.
  • Baseline Travel Speed: Maximum forward speed reaches 34.5 km/h Parameters.

Professional Workshop Service Manual & Technical Specifications

Genuine Komatsu repair manual: WA200-5, WA200PT-5, PDF Diagnostic-Reference

Asset-ID: SEBM033304 // Coverage-Scope: WA200-5, WA200PT-5 (Serial Numbers 65001 and up) / Komatsu Wheel Loader Logic // Year-Coverage: 2004-2009, 2005-2010.

Assessment-Element System-Path Calibration-Data
Operating Weight With BOC 9,470 kg (WA200-5) / 10,340 kg (WA200PT-5)
Rated Load kN {kg} 31.4 {3,200} (WA200-5) / 28.2 {2,880} (WA200PT-5)
Bucket Capacity Piled (With BOC) 2.0 m3 (WA200-5) / 1.8 m3 (WA200PT-5)
Engine Model Diesel KOMATSU SAA6D102E-2-A
Max Rimpull kN {kg} 86 {8,800} (FORWARD/REVERSE)

Maintenance information covers:

  • General Specifications
  • Power train system diagrams
  • Brake piping diagrams
  • Hydraulic piping layouts
  • Steering system schematics
  • Work equipment lever linkages

This manual documents torque specifications for various components to ensure proper cyclic stress resistance and operational integrity.

The hydraulic system described includes components such as the HST, steering, work equipment, brake, cooling fan, and transfer lubrication circuits. Detailed diagrams and explanations are provided for each system, ensuring comprehensive coverage for effective maintenance and repair procedures.

FAQ

What are the proper clearance measurements for the drive shaft and bearings? keyboard_arrow_down

0.030-0.076 mm is the standard clearance for the drive shaft shaft, and 0.130-0.250 mm for the shaft hole clearance.

Specify the standard torque specifications for the bucket cylinder piston nut. keyboard_arrow_down

3,140 ± 310 Nm is the standard torque for the bucket cylinder piston nut (Width across flats: 75 mm).

What are the necessary safety precautions when working on the hydraulic system? keyboard_arrow_down

3.43 ± 0.1 MPa is the charge pressure for the accumulator (for brake), which should be handled with care according to safety guidelines.

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Reviews (4)

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I found this manual to be very comprehensive. The download link came through quickly after purchase, and the support team was very helpful with my inquiries. Would buy again!
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The manual covers everything I needed for my Komatsu WA200-5. The customer service was fantastic; they responded quickly to my questions. Overall, a great investment!
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This manual is incredibly detailed and easy to follow. The download process was smooth, and I received the link promptly via email. Highly recommended!
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Rated 5 out of 5 stars