2005 Komatsu WA200-5 / WA200PT-5 Shop Manual

This shop manual covers Komatsu WA200-5 and WA200PT-5 wheel loaders with procedures for engine, power train, axle, brakes, steering, hydraulic system, and work equipment. Part No. SEBM033304.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Komatsu Models Covered & Key Technical Specifications

Models: Komatsu WA200-5, Komatsu WA200PT-5
Sub-models / Variants: WA200-5, WA200PT-5, 2-spool control valve variants, 3-spool control valve variants
Build Years: 2005
Serial Numbers: 65001 and up
Technical Data:

  • Engine: Komatsu SAA6D102E-2-A Diesel
  • Engine configuration: 4-cycle, water-cooled, in-line, 6-cylinder
  • Engine power: 92 kW (123 HP) at 2,000 rpm
  • Operating weight (WA200-5): 9,470 kg
  • Operating weight (WA200PT-5): 10,340 kg
  • Bucket capacity (piled): 2.0 m³ (WA200-5), 1.8 m³ (WA200PT-5)
  • Hydraulic pump delivery (steering): 95 l/min
  • Hydraulic pressure (work equipment): 19.9 MPa (203 kg/cm²)
  • Max travel speed: 34.5 km/h
Technical Specifications
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Document Number / Seller:
27239 / Mary Robinson
File Size:
121.62 MB
File Type:
ZIP
Language:
English
Pages:
750+
Printable:
Yes
Category:
Wheel Loader
Last updated / verified
Sep 1, 2025

Komatsu Manual Features & Content Preview

Technical Scope of the 2005 Komatsu WA200-5 / WA200PT-5 Shop Manual

  • Covers 2005 Komatsu WA200-5 and WA200PT-5 wheel loaders, including standard 2-spool and 3-spool control valve configurations
  • Official Komatsu publication SEBM033304, first edition printed April 2005
  • Contains 43 exploded-view diagrams, 16 hydraulic circuit schematic representations, and 12 torque specification tables
  • File delivers as a direct download the moment payment clears
  • Indexed PDF search covers every chapter and appendix
  • Note: This page is a contents overview for the manual. It does not provide repair or diagnostic instructions.
  • This 750+ page factory manual specifically documents the serial number range 65001 and up for both the WA200-5 and WA200PT-5 loader variants.

Manual Structural Overview

The 2005 Komatsu WA200-5 and WA200PT-5 shop manual provides technical documentation divided into five primary sections. The initial chapter focuses on machine specifications, including standard weights, dimensions, and fluid capacity charts. Subsequent content examines the structure and function of major components, delivering clear explanations of hydraulic circuit behavior and electrical wiring logic. The remaining documentation covers testing, adjusting procedures, disassembly and assembly parameters, and additional reference data.

Technical Specification Highlights

The engine in these units is the SAA6D102E-2-A configuration, documented with a flywheel power output of 92 kW (123 HP) at 2,000 rpm. The power train utilizes a multiple shaft planetary compound-type system for optimal machine operation. Cylinder head bolt torque for the Cummins-based engine series is listed at 43 ± 6 Nm in the engine assembly data. Hydraulic system pressure for the work equipment control valve is set at 19.9 MPa (203 kg/cm²). The cooling system capacity is documented at 17 liters. This manual is an official OEM publication for the Komatsu WA200-5 and WA200PT-5, documenting engine, drivetrain, chassis, and hydraulic system specifications for the 65001-and-up serial number range.

Manual FAQ, Purchase & Download Details

Is there a revision reference that confirms this is the latest 2005 edition of the WA200-5 and WA200PT-5 shop manual? keyboard_arrow_down

Document includes a list of revised pages and an edition note marked as 04-05 on the cover page. This serves as the identifier for the publication status of the manual.

Can I find fluid capacity tables for maintenance in this document? keyboard_arrow_down

Shop manual contains detailed specification sections that list information regarding the capacity of oil, water, and fuel systems for these loaders.

Does the manual provide tightening torque specifications for various bolt sizes and types? keyboard_arrow_down

Foreword chapters include extensive specification tables covering standard tightening torques for metric nuts and bolts. These tables also provide values for split flange bolts, flared nuts, and O-ring boss piping joints. Detailed reference charts for the 102 and 114 engine series components are also included in the technical content.

Are wiring diagrams and electrical system references included in the chapters for this model? keyboard_arrow_down

Document contains dedicated chapters for electric circuit diagrams and includes a comprehensive wire code table to assist in understanding the electrical systems.

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