1984-1988 Mercedes-Benz 190 / 190D / 190E / 190E 2.3 Automotive Repair Manual
Diagnostic procedures and component service for 190, 190D, 190E, and 190E 2.3 four-cylinder gasoline engine models. Covers maintenance and repair. PN 63015 (1643).
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Sample pages from the 1984-1988 Mercedes-Benz 190 / 190D / 190E / 190E 2.3 Automotive Repair Manual manual
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Models Covered & Key Technical Specifications
Mercedes-Benz 190 (1984-1988) Repair Manual Mercedes-Benz 190 / 190D / 190E / 190E 2.3 (1984-1988) (63015 (1643)) – 1984-1988 Diagnostic procedures & component service | Series Repository.
- Engine Specs: 2.3L engine requires 5.0 liters (5.2 qts) of oil for a full capacity.
- Weight Specs: Gross vehicle weight is 1142 kg (2515.7 lb) for optimal performance.
- Dimensions Data: Overall width measures 1670 mm (65.7 in) for stable road handling.
- Braking System Specs: Front brake disc thickness is 11.0 mm (0.43 in) for reliable stopping power.
- Fuel System Specs: Fuel tank capacity is 55 liters (14.5 us gals) for extended range.
- Cooling System Specs: The coolant capacity (including heater) is 8.5 liters (9.0 qts) for effective temperature management.
Professional Workshop Service Manual & Technical Specifications
1984-1988 Mercedes-Benz 190 Automotive Repair Manual: Factory Diagnostics & Service Documentation-Set
Operational-Scope: Full vehicle coverage // Procedure-Type: Diagnostic & Repair Manual Logic // Operational-Scope: Covers all 190, 190D, 190E, and 190E 2.3 models.
| Identifier | Parameters | Context |
|---|---|---|
| General | Engine Type | Four cylinder in-line, overhead camshaft(s) |
| Engine Codes | 1985 through 1988 | For specific engine variants |
| Bore | 82.5 mm (3.25 in) | Standard cylinder bore measurement |
| Fuel Tank | 55 litres (14.5 US gals) | Capacity for extended operation |
| Front Brake Disc | 11.0 mm (0.43 in) | Thickness for optimal braking performance |
| Weight | 1142 kg (2515.7 lb) | Gross vehicle weight for stability |
Technical content addresses engine, cooling, fuel & exhaust, ignition, clutch, transmission, driveshaft, differential, brakes, suspension, steering, body, and electrical systems.
Analytically requiring the following: Detailed examination of components, systems, and procedures.
This manual documents torque specifications for engine components to ensure proper clamp load consistency. Parts identification is covered for key systems. Removal and installation procedures are documented for major components.
Engine
This section details engine removal, installation, and overhaul. It covers component disassembly and reassembly, including camshafts, crankshafts, and pistons.
Cooling System
Documentation for the cooling system, including maintenance, inspection, and component replacement for the radiator, thermostat, and fan.
Fuel and Exhaust System
Details on fuel injection system components, fuel tank, and exhaust system removal and installation.
Ignition System
Covers ignition system diagnostics, precautions, and component testing, including spark plugs and coils.
Clutch
Information on clutch system removal, installation, and overhaul, including the clutch disc and pressure plate.
Transmission
Covers manual and automatic transmission service, including removal, installation, and overhaul procedures.
Driveshaft
Details on driveshaft components, removal, installation, and repair.
Differential and Driveaxles
Service information for the differential and driveaxles, including removal and installation.
Brakes
Covers brake system components, inspection, and repair for front and rear brakes, and the parking brake.
Suspension and Steering Systems
Details on suspension and steering components, including alignment and replacement procedures.
Body
Information on body components, including removal and installation.
Electrical System
Covers the vehicle's electrical system, including wiring diagrams and component testing.
Torque specifications are documented for various components to ensure proper clamp load consistency.
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