1984-1988 Mercedes-Benz 190 / 190D / 190E / 190E 2.3 Automotive Repair Manual

Diagnostic procedures and component service for 190, 190D, 190E, and 190E 2.3 four-cylinder gasoline engine models. Covers maintenance and repair. PN 63015 (1643).

4.6starstarstarstarstar_half(5)
visibility Preview Available
Mercedes 1984-1988 Mercedes-Benz 190 / 190D / 190E / 190E 2.3 Automotive Repair Manual manual page preview - page 1 of

Sample pages from the 1984-1988 Mercedes-Benz 190 / 190D / 190E / 190E 2.3 Automotive Repair Manual manual

Mercedes 1984-1988 Mercedes-Benz 190 / 190D / 190E / 190E 2.3 Automotive Repair Manual manual preview page 1 - thumbnail
Mercedes 1984-1988 Mercedes-Benz 190 / 190D / 190E / 190E 2.3 Automotive Repair Manual manual preview page 2 - thumbnail
Mercedes 1984-1988 Mercedes-Benz 190 / 190D / 190E / 190E 2.3 Automotive Repair Manual manual preview page 4 - thumbnail
Mercedes 1984-1988 Mercedes-Benz 190 / 190D / 190E / 190E 2.3 Automotive Repair Manual manual preview page 5 - thumbnail
info_outline Click thumbnails to preview different pages

Purchase & Download

$18.39 (incl. VAT) Instant Download / No Shipping Fees
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal

Document Details

keyboard_arrow_down
Document Number / Seller:
27269 / Michael Cooper
File Size:
104.09 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Car
Last updated / verified
Mar 29, 2025

Models Covered & Key Technical Specifications

Mercedes-Benz 190 (1984-1988) Repair Manual Mercedes-Benz 190 / 190D / 190E / 190E 2.3 (1984-1988) (63015 (1643)) – 1984-1988 Diagnostic procedures & component service | Series Repository.

  • Engine Specs: 2.3L engine requires 5.0 liters (5.2 qts) of oil for a full capacity.
  • Weight Specs: Gross vehicle weight is 1142 kg (2515.7 lb) for optimal performance.
  • Dimensions Data: Overall width measures 1670 mm (65.7 in) for stable road handling.
  • Braking System Specs: Front brake disc thickness is 11.0 mm (0.43 in) for reliable stopping power.
  • Fuel System Specs: Fuel tank capacity is 55 liters (14.5 us gals) for extended range.
  • Cooling System Specs: The coolant capacity (including heater) is 8.5 liters (9.0 qts) for effective temperature management.

Professional Workshop Service Manual & Technical Specifications

1984-1988 Mercedes-Benz 190 Automotive Repair Manual: Factory Diagnostics & Service Documentation-Set

Operational-Scope: Full vehicle coverage // Procedure-Type: Diagnostic & Repair Manual Logic // Operational-Scope: Covers all 190, 190D, 190E, and 190E 2.3 models.

Identifier Parameters Context
General Engine Type Four cylinder in-line, overhead camshaft(s)
Engine Codes 1985 through 1988 For specific engine variants
Bore 82.5 mm (3.25 in) Standard cylinder bore measurement
Fuel Tank 55 litres (14.5 US gals) Capacity for extended operation
Front Brake Disc 11.0 mm (0.43 in) Thickness for optimal braking performance
Weight 1142 kg (2515.7 lb) Gross vehicle weight for stability

Technical content addresses engine, cooling, fuel & exhaust, ignition, clutch, transmission, driveshaft, differential, brakes, suspension, steering, body, and electrical systems.

Analytically requiring the following: Detailed examination of components, systems, and procedures.

This manual documents torque specifications for engine components to ensure proper clamp load consistency. Parts identification is covered for key systems. Removal and installation procedures are documented for major components.

Engine

This section details engine removal, installation, and overhaul. It covers component disassembly and reassembly, including camshafts, crankshafts, and pistons.

Cooling System

Documentation for the cooling system, including maintenance, inspection, and component replacement for the radiator, thermostat, and fan.

Fuel and Exhaust System

Details on fuel injection system components, fuel tank, and exhaust system removal and installation.

Ignition System

Covers ignition system diagnostics, precautions, and component testing, including spark plugs and coils.

Clutch

Information on clutch system removal, installation, and overhaul, including the clutch disc and pressure plate.

Transmission

Covers manual and automatic transmission service, including removal, installation, and overhaul procedures.

Driveshaft

Details on driveshaft components, removal, installation, and repair.

Differential and Driveaxles

Service information for the differential and driveaxles, including removal and installation.

Brakes

Covers brake system components, inspection, and repair for front and rear brakes, and the parking brake.

Suspension and Steering Systems

Details on suspension and steering components, including alignment and replacement procedures.

Body

Information on body components, including removal and installation.

Electrical System

Covers the vehicle's electrical system, including wiring diagrams and component testing.

Torque specifications are documented for various components to ensure proper clamp load consistency.

FAQ

Assess the **critical** calibration settings keyboard_arrow_down

31 to 33 degrees BTDC is the ignition timing specification for the 1985-1988 16-valve models at 900 RPM.

What components have **required** clearance measurements keyboard_arrow_down

For the 2.3-liter engine, the piston-to-bore-clearance specification is 0.006 to 0.015 mm (0.0002 to 0.0006 in) for proper operation.

Confirm the **specified** torque specifications keyboard_arrow_down

The primary shaft retaining bolt torque is 33 ft-lbs for the rear differential housing.

Customer Reviews

Read what our customers say about this Mercedes Car manual and share your own experience.

Add a Review

* Required information
1000
Captcha Image

Reviews (5)

Avatar
New
Rated 4 out of 5 stars
Avatar
New
Rated 4 out of 5 stars
Avatar
New
I appreciate the clear explanations and diagrams throughout the manual. It made my repairs much simpler.
Avatar
New
The detailed chapters make repairs easy to understand. Highly recommend!
Avatar
New
This manual has everything I needed to get my 190 back on the road. The troubleshooting section is particularly useful.