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1973-1989 Johnson Evinrude 48 hp - 235 hp outboard motor shop manual Preview image 1

1973-1989 Johnson Evinrude 48 hp - 235 hp outboard motor shop manual Preview image 2

1973-1989 Johnson Evinrude 48 hp - 235 hp outboard motor shop manual Preview image 3

1973-1989 Johnson Evinrude 48 hp - 235 hp outboard motor shop manual Preview image 4

1973-1989 Johnson Evinrude 48 hp - 235 hp outboard motor shop manual

Models covered in this manual:

- 48 hp 
- 50 hp 
- 55 hp 
- 60 hp 
- 65 hp 
- 70 hp 
- 75 hp 
- 85 hp 
- 88 hp 
- 90 hp 
- 100 hp 
- 110 hp 
- 115 hp 
- 120 hp 
- 135 hp 
- 140 hp 
- 150 hp 
- 175 hp 
- 185 hp 
- 200 hp 
- 225 hp 
- 235 hp

Production year(s): 1973, 1974, 1975, 1976, 1977, 1978, 1979, 1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989

The serial numbers range from J48ESLCTD to J235TXCTD.

File specifications

File size: 142.71 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 2.92 Minutes

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Product Information

General Information

General Information
- Introduction
- Serial Numbers
- Model Identification
- General Specifications
- Fuel and Oil Recommendations
- Safety
- Propeller Selection
- Operation
- Maintenance
- Storage
- 1-1

Tools and Techniques

Tools and Techniques
- Basic Tools
- Special Tools
- Measuring Techniques
- 2-1

Troubleshooting

Troubleshooting
- Ignition System
  - Troubleshooting Ignition System
  - CDI 1, 2, 3 Ignition
  - Coil Troubleshooting
- Fuel System
  - Fuel System Troubleshooting
  - Carburetor Issues
  - Fuel Pump Troubleshooting
- Cooling System
  - Water Pump Troubleshooting
  - Thermostat Issues
- Electrical System
  - Battery Troubleshooting
  - Starter Troubleshooting
- Engine Mechanical
  - Compression Testing
  - Piston and Cylinder Troubleshooting
- 3-1

Engines

Engines
- Engine Specifications
- Engine Disassembly
- Engine Reassembly
- Piston and Cylinder Inspection
- Crankshaft and Connecting Rods
- Cylinder Head and Valves
- Timing Belt and Gears
- Engine Block and Crankcase
- 4-1

Fuel System

Fuel System
- Carburetors
  - Disassembly
  - Cleaning
  - Reassembly
- Fuel Pumps
  - Disassembly
  - Inspection
  - Reassembly
- Fuel Tanks and Lines
  - Inspection
  - Replacement
- 5-1

Cooling System

Cooling System
- Water Pump
  - Removal
  - Inspection
  - Installation
- Thermostat
  - Removal
  - Testing
  - Installation
- 6-1

Ignition System

Ignition System
- CDI Ignition Systems
  - Operation
  - Troubleshooting
- Spark Plugs
  - Inspection
  - Replacement
- Ignition Coils
  - Testing
  - Replacement
- 7-1

Electrical System

Electrical System
- Batteries
  - Inspection
  - Maintenance
- Charging System
  - Alternator Testing
  - Voltage Regulator
- Starter Motor
  - Testing
  - Replacement
- Wiring Diagrams
- 8-1

Lower Unit

Lower Unit
- Lower Unit Specifications
- Gearcase
  - Disassembly
  - Inspection
  - Reassembly
- Propeller Shaft
  - Inspection
  - Replacement
- Water Pump
  - Inspection
  - Replacement
- 9-1

Steering and Controls

Steering and Controls
- Steering Systems
  - Inspection
  - Adjustment
- Throttle and Shift Controls
  - Inspection
  - Adjustment
- Control Cables
  - Inspection
  - Replacement
- 10-1

Body and Frame

Body and Frame
- Hull Maintenance
  - Inspection
  - Repair
- Mounting Engine
  - Procedures
- Corrosion Protection
  - Techniques
- 11-1

Emissions Control Information

Emissions Control Information
- Emissions Control Systems
  - Overview
- Maintenance of Emissions Systems
- Troubleshooting Emissions Systems
- 12-1

Index

Index
- Detailed Index of All Topics
- 13-1

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