1971-1989 Johnson Evinrude 1 hp - 60 hp outboard motor service manual

1971-1989 Johnson Evinrude 1 hp - 60 hp outboard motor service manual Preview image 1
1971-1989 Johnson Evinrude 1 hp - 60 hp outboard motor service manual Preview image 1
1971-1989 Johnson Evinrude 1 hp - 60 hp outboard motor service manual Preview image 2
1971-1989 Johnson Evinrude 1 hp - 60 hp outboard motor service manual Preview image 3
1971-1989 Johnson Evinrude 1 hp - 60 hp outboard motor service manual Preview image 4
1971-1989 Johnson Evinrude 1 hp - 60 hp outboard motor service manual Preview image 5
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Models Covered in this Manual

Johnson Evinrude

  • 1.25 hp
  • 2 hp
  • 2.5 hp
  • 4 hp
  • 4.5 hp
  • 6 hp
  • 7.5 hp
  • 8 hp
  • 9.5 hp
  • 9.9 hp
  • 15 hp
  • 18 hp
  • 20 hp
  • 25 hp
  • 35 hp
  • 40 hp
  • 50 hp
  • 55 hp
  • 60 hp

Production year(s): 1971 1972 1973 1974 1975 1976 1977 1978 1979 1980 1981 1982 1983 1984 1985 1986 1987 1988 1989

Product Information

Table of Contents

Safety

  1. Introduction
    • Cleaning, Waxing, Polishing
    • Controlling Corrosion
    • Propellers
    • Fuel System
    • Loading
    • Flotation
    • Emergency Equipment
    • Compass
    • Anchors and Moorings
    • Boating Accident Reports
    • Navigation

Tuning

  1. Introduction
    • Tune-Up Schedule
    • Compression Check
    • Cylinder Inspection
    • Ignition System
    • Ignition Timing
    • Carburetor Adjustments
    • Synchronization
    • Fuel Pump
    • Starting and Stopping
    • Break-In Procedures
    • Boat Performance

Powerhead

  1. Introduction

    • Chapter Organization
    • Powerhead Disassembling
  2. Head Service

    • Reed Service
    • Cylinder Head
    • Bypass Covers
  3. Exhaust Cover

    • Cleaning and Inspection
  4. Bottom Seal

    • Cleaning and Inspection
  5. Connecting Rods and Pistons

    • Cleaning and Inspection
  6. Crankshaft

    • Installation
  7. Powerhead Installation

    • Flywheel Magneto Type
    • Type III Breakerless CD Ignition
    • Break-In Procedures

Fuel

  1. Introduction

    • Fuel Flow
    • General Carburetion
  2. Type I Carburetor

    • Removal
    • Cleaning and Inspecting
    • Assembly
  3. Choke System Service

  4. Type III Carburetor

    • Removal
    • Cleaning and Inspecting
    • Assembly
  5. Type IV Carburetor

    • Removal
    • Cleaning and Inspecting
    • Assembly
  6. Fuel Pump Service

    • Removal and Installation
    • Cleaning and Inspecting
  7. Fuel Tank Service

  8. Electric Primer Choke

  9. Oil Injection Systems

Ignition

  1. Introduction

    • Ignition System
    • Spark Plug Service
    • Wires and Harnesses
  2. Flywheel Magneto Ignition

    • Synchronization
  3. Type I Capacitor Discharge Ignition (CDI)

    • Timing
  4. Type II Flywheel Magneto Ignition

  5. Troubleshooting

Electrical

  1. Introduction

    • Batteries
    • Charging System
    • Gauges
  2. Fuel System

    • Choke System
  3. Starter Motor

    • Description
    • Service
    • Installation
  4. Electric Starter

  5. Rectifier

  6. Electric Choke Solenoid

  7. Horns

Lower Unit

  1. Gear Housing

    • Disassembly and Assembly
    • Cleaning and Inspection
  2. Water Pump

    • Disassembly
    • Assembly
  3. Troubleshooting

Remote Control

  1. Lever Type Shift

    • Removal and Installation
  2. Single Lever

    • Disassembly and Assembly
  3. Pushbutton Type Shift Box

    • Disassembly and Assembly

Index

  1. Index
    • Alphabetical Index
    • Numerical Index

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