2000 Komatsu PC100-6 and PC120-6 Hydraulic Excavator Shop Manual * Printable * PDF * 62.48 MB

Complete shop manual covering the PC100-6 and PC120-6 hydraulic excavators, including detailed sections on general information, structure, function, testing, adjusting, disassembly, assembly, and maintenance standards. Ref: SEBM003307

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Komatsu 2000 Komatsu PC100-6 and PC120-6 Hydraulic Excavator Shop Manual * Printable * PDF * 62.48 MB manual page preview - page 1 of 1036

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Komatsu Models Covered & Key Technical Specifications

Models: Komatsu PC100-6, Komatsu PC120-6
Sub-models / Variants: 6-spool, 7-spool, 8-spool, 9-spool, Active Mode, Normal Mode, Breaker, Telescopic Arm, Crusher, Rotating Crusher, Log Hunter
Build Years: 1994–2001
Serial Numbers: PC100-6 40001 and up, PC120-6 45001 and up
Technical Data:

  • Engine model: S4D95L-1 (4-cycle, water-cooled, direct injection, turbocharger)
  • Operating weight: 10,700 kg (PC100-6), 11,700 kg (PC120-6)
  • Bucket capacity (SAE): 0.44 m3 (PC100-6), 0.50 m3 (PC120-6)
  • Max digging force: 73.5 kN (PC100-6), 76.44 kN (PC120-6)
  • Travel speed (Lo/Mi/Hi): 3.3/4.0/5.5 km/h (PC100-6), 3.0/3.8/5.5 km/h (PC120-6)
  • Hydraulic tank capacity: 120 liters
Technical Specifications
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Document Number / Seller:
27595 / Dorothy Wilson
File Size:
62.48 MB
File Type:
PDF
Language:
English
Pages:
1036
Printable:
Yes
Category:
Excavator
Last updated / verified
Oct 1, 2025

Komatsu Manual Features & Content Preview

Komatsu PC100-6 and PC120-6 Excavator Technical Scope

  • Covers 1994–2001 Komatsu PC100-6 and PC120-6 hydraulic excavators, including standard and auxiliary service-valve variants for specialized attachments.
  • Official Komatsu shop manual publication SEBM003307, dated 2000.
  • Contains 15 detailed hydraulic circuit diagrams, including breaker and crusher attachment circuits, and multi-page technical specification tables.
  • Stored against your account so you can retrieve it after a hard-drive loss.
  • OCR text layer lets you jump to a torque spec by keyword.
  • This 1036-page document provides the primary factory-authorized reference for system structure, functional theory, and adjustment standards for the 6-series machine build.

Manual Structural Overview

The documentation is partitioned into five primary technical segments. The general section introduces machine assembly drawings, comprehensive mass tables for every sub-assembly, and specific fluid-level requirements including oil and coolant capacities for diverse operating temperatures. Following the general introduction, the structure and function segment examines the mechanical architecture of the power train, hydraulic pumps, swing machinery, and track components. The testing and adjusting section focuses on diagnostic checks and calibration requirements, while the disassembly and assembly chapter details component removal sequences. The final segment, maintenance standards, provides tolerance charts and wear limits to assist in assessing components.

Technical Preview and Specifications

The manual details the hydraulic system, providing pressure specifications for components like the main pump, LS valve, and TVC valve. The S4D95L-1 engine performance data, including horsepower and torque, is documented for reference alongside electric wire coding tables. Reference-only technical values include the 10,700 kg operating weight of the PC100-6 model. The hydraulic tank capacity for both models is documented at 120 liters. Swing circle grease amounts are listed at 10 liters for early series and 6.5 liters for later variants. What an OEM service publication covers includes detailed diagrams of push-pull couplers and hoisting instructions to prevent handling damage. All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work.

An official 1036-page Komatsu OEM shop manual covering the 1994–2001 PC100-6 and PC120-6 hydraulic excavators, documenting structural, functional, testing, assembly, and maintenance specifications for the 6-series machine builds.

Document Reference: SEBM003307, 2000 Edition

Manual FAQ, Purchase & Download Details

Are fluid capacity tables, lubricant charts, and technical service data included in this shop manual? keyboard_arrow_down

Document includes specification tables for fluid capacities and references for coating materials such as adhesives, gasket sealants, and greases. It also contains standard tightening torque tables for various bolt types and piping joints.

Does the structure of this manual cover the hydraulic system or related circuit components? keyboard_arrow_down

Manual contains a dedicated chapter for structure and function which outlines the components of the machine, as well as a section for testing and adjusting that references hydraulic pressure measurement procedures.

Can I use this manual for my Komatsu PC100-6 and PC120-6 excavators? keyboard_arrow_down

Shop manual specifically references the Komatsu PC100-6 and PC120-6 machine models with serial number ranges 40001 and up and 45001 and up respectively. The document is designed as a shop manual for these models, covering systems through chapters on general information, structure, function, and maintenance standards.

Is there a revision or edition indicator present in this digital document? keyboard_arrow_down

Document displays a printed in Japan date of 03-01(02) on the cover page and includes a detailed list of revised pages to help track document updates.

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