2000 Komatsu PC128UU-1 / PC128US-1 Shop Manual

Detailed repair and service information for the 2000 Komatsu PC128UU-1 and PC128US-1 excavators. Covers system overviews, testing, disassembly, and maintenance standards.

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Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Komatsu Models Covered & Key Technical Specifications

Models: Komatsu PC128UU-1, Komatsu PC128US-1
Sub-models / Variants: Mono-boom, Standard, 8-spool, 9-spool
Build Years: 2000
Serial Numbers: PC128UU-1 (2347 and up), PC128US-1 (1715 and up)
Technical Data:

  • Engine: S4D102E-1 4-cycle, water-cooled, in-line, vertical direct injection turbocharger
  • Engine displacement: 3.92 liters (3,920 cc)
  • Operating weight: 13,200 kg (PC128UU-1), 12,700 kg (PC128US-1)
  • Travel speed: Lo 2.4 km/h, Hi 4.0–5.1 km/h
  • Swing speed: 10–12 rpm
  • Hydraulic tank capacity: 122 liters
  • Engine oil capacity: 13.5 liters
  • Cooling system capacity: 15.7 liters
Technical Specifications
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Document Number / Seller:
27597 / Douglas Morris
File Size:
55.01 MB
File Type:
PDF
Language:
English
Pages:
794
Printable:
Yes
Category:
Excavator
Last updated / verified
Dec 27, 2025

Komatsu Manual Features & Content Preview

Technical Scope for the 2000 Komatsu PC128UU-1 and PC128US-1 Shop Manual

  • Built for owners and professional workshops servicing the 2000 Komatsu PC128UU-1 and PC128US-1 excavators, covering system diagnostics, disassembly, and maintenance standards for the S4D102E-1 engine variant
  • Original OEM publication P/N SEBM009805, printed in Japan August 2000
  • Contains over 400 exploded-view diagrams, 15 detailed hydraulic circuit schematics, and 10+ standard torque specification tables for metric bolts and flared nuts
  • Downloads to your account within seconds of checkout
  • OCR text layer lets you jump to a torque spec by keyword
  • Suitable for printing individual sections for shop-floor use
  • Permanent availability in your purchase account — no re-buy required
  • This edition provides the definitive assembly data and maintenance clearance standards for the 2347 and 1715 serial-number-and-up production range

System Structure and Function

The 2000 Komatsu PC128UU-1 manual documents the internal architecture of major machine systems, including the radiator and oil cooler, the power train, and the swing circle assembly. It illustrates the logic of the closed-center load-sensing (CLSS) system, detailing how the variable displacement pump, PC valve, and LS valve function in compound operations. The text describes how hydraulic oil flows through the control valve, detailing individual spool functions for the boom, arm, bucket, and offset movements.

Specification and Technical Data Preview

This publication includes detailed hydraulic pressure settings, such as the unload valve relief at 2.45 MPa (25 kg/cm²) and main relief valve set pressures up to 34.8 MPa (355 kg/cm²). Maintenance data for the S4D102E-1 engine includes fluid capacities and lubrication requirements across various ambient temperatures. Engine oil pan capacity is documented at 13.5 liters, while the hydraulic system holds 140 liters. Torque tables provide tightening values for metric bolts, flared nuts, and split flange bolts to ensure structural integrity during assembly. Additional data includes track tension grease requirements, wire rope load limits, and conversion tables for metric to imperial units. All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work. An official 794-page Komatsu OEM shop manual covering the 2000 PC128UU-1 and PC128US-1, documenting engine, hydraulic, chassis, and electrical specifications for the serial-number-specific S4D102E-1 engine build.

Manual FAQ, Purchase & Download Details

Which chapters in the Komatsu shop manual cover the structure and function of the machine components? keyboard_arrow_down

Chapter 10 provides a detailed breakdown of the structure and function for all major components of the excavator.

Are there reference tables included for standard tightening torques when using a torque wrench? keyboard_arrow_down

Manual contains specific standard tightening torque tables categorized by bolt thread diameter and width across flats. These reference tables cover metric nuts, bolts, flared nuts, split flange bolts, and O-ring boss piping joints.

Is the 2000 Komatsu PC128UU-1 and PC128US-1 shop manual a complete document? keyboard_arrow_down

Digital shop manual, identified by publication number SEBM009805, comprises 794 pages of technical information.

What information is provided to help understand the wiring diagrams and electrical systems? keyboard_arrow_down

Manual includes an electric wire code section that defines wire thickness, copper strand counts, and current ratings. It also features a classification table by color and code to assist in identifying circuits such as charging, starting, lighting, and signal systems. These references are designed to help you interpret the electrical wiring diagrams shown throughout the document.

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