2001-present Komatsu PC160-6K / PC180LC / PC180NLC-6K Service Manual

Komatsu PC160-6K, PC180LC, PC180NLC-6K service documentation with print engine, scanner module, paper path, and electrical systems. PN: UEBM000601

4.7starstarstarstarstar_half(3)
visibility Preview Available
Komatsu 2001-present Komatsu PC160-6K / PC180LC / PC180NLC-6K Service Manual manual page preview - page 1 of 692

Sample pages from the 2001-present Komatsu PC160-6K / PC180LC / PC180NLC-6K Service Manual manual

Komatsu 2001-present Komatsu PC160-6K / PC180LC / PC180NLC-6K Service Manual manual preview page 1 - thumbnail
Komatsu 2001-present Komatsu PC160-6K / PC180LC / PC180NLC-6K Service Manual manual preview page 2 - thumbnail
Komatsu 2001-present Komatsu PC160-6K / PC180LC / PC180NLC-6K Service Manual manual preview page 3 - thumbnail
Komatsu 2001-present Komatsu PC160-6K / PC180LC / PC180NLC-6K Service Manual manual preview page 4 - thumbnail
Komatsu 2001-present Komatsu PC160-6K / PC180LC / PC180NLC-6K Service Manual manual preview page 5 - thumbnail
info_outline Click thumbnails to preview different pages

Purchase & Download

$20.30 (incl. VAT) Original OEM Factory Manuals & Data Instant Download / No Shipping Fees
OR BUY NOW
verified_user
Lifetime Access
Re-download anytime
flash_on
Instant Download
Get it immediately
lock
Secure Payment
PayPal
Technical Safety Notice
keyboard_arrow_down

This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

Komatsu Models Covered & Key Technical Specifications

Models: Komatsu PC160-6K, Komatsu PC180LC-6K, Komatsu PC180NLC-6K
Sub-models / Variants: 6K Series, LC (Long Crawler), NLC (Narrow Long Crawler)
Build Years: 2001–present
Serial Numbers: K32001 and up, K34001 and up
Technical Data:

  • Engine model: Komatsu SA4D102E
  • Engine configuration: 4-cylinder, 4-cycle, water-cooled, in-line, vertical, direct injection, with turbocharger
  • Engine displacement: 3920 cc
  • Flywheel horsepower: 80 kW (109 HP) at 2100 rpm
  • Bucket capacity: 0.58 m³ (PC160-6K), 0.67 m³ (PC180LC-6K)
  • Electrical system: 24V, 55A alternator, 12V / 95 Ah x 2 batteries
  • Swing speed: 12 rpm
  • Hydraulic system type: CLSS (Closed center Load Sensing System)
  • Main pump type: Variable displacement piston type X1, gear type X1
Technical Specifications
keyboard_arrow_down
Document Number / Seller:
27601 / George Hicks
File Size:
12.85 MB
File Type:
PDF
Language:
English
Pages:
692
Printable:
Yes
Category:
Excavator
Last updated / verified
Dec 22, 2025

Komatsu Manual Features & Content Preview

Komatsu PC160-6K and PC180LC-6K Service Manual

  • Covers 2001–present Komatsu PC160-6K and PC180LC/180NLC-6K excavators, including detailed hydraulic and mechanical system configurations
  • Official Komatsu publication P/N UEBM000601, printed in Belgium 09-01
  • Includes 692 pages of technical schematics, system descriptions, and maintenance standards
  • Accessible from your device as soon as the order is placed
  • OCR text layer lets you jump to a torque spec by keyword
  • This 2001 manual serves as the primary technical reference for the K32001 and K34001 serial number series, documenting the specific SA4D102E engine integration requirements for both standard and NLC variants

Technical Documentation Structure

The 2001 Komatsu PC160-6K and PC180LC-6K service manual provides organized technical intelligence across five core chapters. The general section introduces the vehicle through extensive specification tables and weight charts for all major assemblies. The structure and function chapters detail the operation of the hydraulic circuit, the Closed center Load Sensing System (CLSS), and power train components. The testing and adjusting section outlines key benchmarks for system performance verification, followed by disassembly and assembly procedures for structural repair. The final chapter documents the mandatory maintenance standards required for inspection of worn parts.

Engineering and Specification Highlights

This manual details the Komatsu SA4D102E engine performance, noting a max torque of 474 Nm at 1400 rpm. The cooling system capacity is specified at 20 liters. Bolt torque values are provided in a comprehensive chart with units in both kgm and Nm for global service compatibility. Swing machinery reduction ratios are documented at 22.667 for precise system assembly. Hydraulic circuit information covers the 6-spool and 1-service valve configurations typical for these excavator models. The manual provides the standard 3.92 MPa (40 kg/cm²) unload valve pressure setting for neutral lever positions. Reference only — always consult a certified technician before performing service on this equipment.

Document Reference: Publication UEBM000601, Printed in Belgium 09-01, Copyright 2001

Manual FAQ, Purchase & Download Details

Are revision levels or publication identifiers provided for this specific service manual edition? keyboard_arrow_down

Cover page identifies this document as a 2001 publication, printed in Belgium under the reference number UEBM000601. It is intended to be used as the primary service reference for the specified Komatsu excavator models.

Does this manual contain fluid capacity tables or lubrication reference charts for maintenance? keyboard_arrow_down

Yes, the manual includes sections on coating materials and general information that reference fluid types, capacities, and lubrication points for various machine systems.

Can I find exploded views and structural details for the main components within these chapters? keyboard_arrow_down

Structure and function chapters are designed to provide a comprehensive look at the machine's components. These sections serve as a reference for understanding how parts are assembled and integrated throughout the excavator.

Is there a reference list for electrical wire codes and connector information in the manual? keyboard_arrow_down

Manual includes an electric wire code section that defines wire thicknesses, color-coding, and applicable circuits to assist in interpreting the wiring diagrams.

What information does this 692-page service document offer regarding component tightening specifications? keyboard_arrow_down

Document contains standard tightening torque charts that provide reference values for various bolt diameters and widths across flats. These tables are found in the foreword sections to guide the user on recommended fastening standards. Additional exceptions to these standard values may be found in the specific disassembly and assembly chapters.

Customer Reviews

Read what our customers say about this Komatsu Excavator manual and share your own experience.