2003 Komatsu PC160LC-7K / PC180LC-7K Excavator Workshop Manual

This comprehensive workshop manual details the PC160LC-7K and PC180LC-7K excavators. Includes 112.8 kN (11,500) digging force specs, with Publication UEBM002200.

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Document Details

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Document Number / Seller:
27602 / Christopher Rodriguez
File Size:
47.32 MB
File Type:
PDF
Language:
English
Pages:
676
Printable:
Yes
Category:
Excavator
Last updated / verified
Dec 19, 2025

Models Covered & Key Technical Specifications

Komatsu PC160LC-7K & PC180LC-7K Excavator Workshop Manual - Precision Maintenance & Repair Procedures

Repair guide for all PC160LC-7K and PC180LC-7K configurations.

  • Engine Specifications: Features a 4-cylinder, direct injection, SAA4D102E-2 engine with 3.92 L displacement.
  • Hydraulic System: Utilizes an HPD71 variable capacity piston pump with a 156 x 2 piston design.
  • Operating Weight: The PC160LC-7K weighs 16,400 kg, while the PC180LC-7K weighs 17,700 kg.
  • Max. Digging Depth: Offers a maximum digging depth of 5,960 mm for the PC160LC-7K and 5,690 mm for the PC180LC-7K.
  • Track Gauge: The PC160LC-7K has a 1,990 mm track gauge, and the PC180LC-7K has a 2,200 mm track gauge.
  • Bucket Capacity: Features a 0.65 m³ bucket capacity for both models.

Professional Workshop Service Manual & Technical Specifications

Komatsu PC160LC-7K & PC180LC-7K Excavator Workshop Manual - Precision Maintenance & Repair Procedures

Series-Validation: PC160LC-7K / PC180LC-7K // Reference-Category: Excavator / Hydraulic System Logic // Subsystem-Focus: Engine and Hydraulic Systems.

Component Value Framework
Engine Model SAA4D102E-2 Power Unit Specification
Operating Weight 16,400 kg (PC160LC-7K) Machine Mass Data
Max. Digging Depth 5,960 mm (PC160LC-7K) Excavation Reach Metric
Pump Capacity 156 x 2 pistons Hydraulic System Component
Travel Speed (Hi) 5.5 km/h Performance Metric
Track Gauge 1,990 mm (PC160LC-7K) Undercarriage Dimension Metric

Diagnostic procedures address system components, including the engine, power train, hydraulic system, and work equipment. The manual covers disassembly, assembly, testing, and adjustment procedures.

Engine and Pump Control

This section details the electronic control system, including engine/pump composite control, work modes (A, B, E, L), and travel speed functions. It explains how the controller manages engine speed and pump absorption torque for optimal performance.

Hydraulic System Overview

Documentation covers the hydraulic pump (HPD71), control valves, travel motors, swing motors, and cylinders. It includes schematics and specifications for each component.

Standard Tightening Torques

Provides comprehensive torque specifications for bolts and nuts across various applications, including engine series, split flange bolts, and hose nuts.

This manual provides detailed specifications and procedures for maintaining and repairing your Komatsu excavator, ensuring optimal performance and longevity.

FAQ

Check the **standard** component identification keyboard_arrow_down

8,565 mm is the standard overall length for the PC160LC-7K and PC180LC-7K models.

What does the **necessary** adjustment procedures keyboard_arrow_down

1034 mm is the ground clearance to the bottom of the upper structure for the PC160LC-7K.

Reference the **recommended** pressure specifications keyboard_arrow_down

31.4 MPa (320 kg/cm²) is the set pressure for the hydraulic pump.

What are the **calibrated** assembly sequence keyboard_arrow_down

7 on each side is the number of track rollers per side for both the PC160LC-7K and PC180LC-7K excavators.

Customer Reviews

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Reviews (2)

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New
This manual is a lifesaver for my excavator operations. It's well-structured and informative. I had a question regarding a specific section, and the support team responded quickly and was very helpful. Great service!
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New
The shop manual for the Komatsu PC160/180LC-7K is incredibly detailed and easy to navigate. It has everything I need for maintenance and troubleshooting. The download process was smooth, and I received the link almost instantly! Highly recommend!