2002 Arctic Cat Snowmobile Service Manual

Comprehensive 2002 Arctic Cat snowmobile service and repair manual covering all models. Includes detailed troubleshooting and diagrams for engine, drive train, and more. Part # 0734-451.

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Document Details

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Document Number / Seller:
27828 / Patricia Peterson
File Size:
155.00 MB
File Type:
ZIP
Language:
Printable:
Yes
Category:
Snowmobile
Last updated / verified
Sep 12, 2025

Models Covered & Key Technical Specifications

2002 Arctic Cat Snowmobile Service Manual (0734-451) | All Models Workshop Manual.

  • Prescribed Power Draw: 12V/55W electrical system capacity Architecture.
  • Documented Ambient Limits: For 2-cycle engines, -26°C/-15°F defines the minimum operating temperature Framework.
  • Maximum Feed Speed: For optimal operation, 1/2 throttle determines the break-in limit Parameters.
  • System Power Draw: The ignition system utilizes CDI/NOI technology for reliable ignition Standards.
  • Technical Lubrication Data: Arctic Cat 50:1 Injection Oil is specified for lubrication Norms.
  • Advanced Ignition Timing: Fixed 18° ignition timing dictates spark control Bounds.

Professional Workshop Service Manual & Technical Specifications

Consolidated Diagnostic Diagnostic Manual: Arctic Cat Snowmobile (2002) All Models Workshop-Compendium

Year-Coverage: 2002 // Maintenance-Category: Snowmobile / Engine Logic // Year-Coverage: All Models.

Specification Rating Calibration-Data
Engine Size 120 cc N/A
Bore 60 mm 2.4 in.
Stroke 42 mm 1.7 in.
Compression Ratio 8.2:1 N/A
Fuel Mixture Oil Injection N/A
Ignition Timing Fixed 18° 2.012 mm (0.079 in.)

Maintenance information covers:

Engine Mechanical Procedures

This section details engine removal, disassembly, and assembly for all 2002 Arctic Cat snowmobile models. It covers critical components such as the crankshaft, pistons, cylinders, and heads, providing step-by-step instructions.

Electrical Systems Overview

Covers the engine electrical systems, including ignition timing, lighting coil output, and troubleshooting for EFI and carbureted models. Essential for diagnosing starting and running issues.

Carburetor and Fuel System Service

Documents procedures for inspecting and adjusting carburetors, fuel pumps, fuel hoses, and in-line fuel filters. Includes guidance for fuel mixture and octane requirements.

Drive Train and Brake Systems

Details the inspection and maintenance of the drive clutch, driven pulley, drive belt, and brake systems. Includes information on belt deflection and alignment.

Suspension and Track Service

Covers the inspection and adjustment of track tension and alignment, as well as procedures for servicing suspension components.

Documents torque specifications for critical engine components to ensure proper dynamic load distribution.

FAQ

What is the **required** fluid capacity for this snowmobile's engine? keyboard_arrow_down

For the 120 cc model, the engine requires 2.012 mm of oil in the drive chain case.

Calculate the **specified** component identification for the drive belt. keyboard_arrow_down

Drive belt deflection is critical for maximum life and should be checked according to manual instructions. To correct too much deflection, washers from between the driven pulley sheaves can be removed to tighten the drive belt.

What values **essential** for ignition timing adjustment? keyboard_arrow_down

For the 120 cc model, the ignition timing is fixed at 18° (2.012 mm).

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This manual has everything I needed to keep my Arctic Cat in top shape. The download was seamless, and customer support was incredibly helpful when I had a question. Highly recommend!