2002 Arctic Cat 120 cc, 370 cc, 440 cc, 500 cc, 550 cc, 570 cc, 600 cc, 800 cc, and 1000 cc Snowmobile Service Manual • Part # 0734-451

2002 Arctic Cat Snowmobile Factory Service Manual

• Comprehensive specifications for the entire 2002 Arctic Cat snowmobile lineup, including 120 cc, 370 cc, 440 cc, 500 cc, 550 cc, 570 cc, 600 cc, 800 cc, and 1000 cc engine configurations
• Official OEM publication P/N 0734-451 (2002 edition)
• Features over 95 high-resolution, engine-related exploded-view diagrams, precise torque specification tables, and detailed wiring harness routing schematics
• Fully indexed PDF format ensures rapid searches across every chapter and appendix on the shop floor
• Instant download access directly to your device immediately after checkout to keep your current repair project moving

Technical Documentation Details

The 2002 Arctic Cat service documentation provides a highly structured reference point for professional engine work and routine maintenance. Instead of generic overviews, this manual details exact component servicing parameters, engine specifications, and assembly schematics for both 2-stroke carbureted and EFI models. Technicians will find specific, deep-dive sections dedicated to the 120 cc, 550 cc, and 1000 cc powerplants. Key topics include accurate engine identification, carburetor jetting formulas, drive belt deflection standards, track tensioning, and complex component inspection guidelines. When working on these systems, always verify that the snowmobile is fully secured and power sources are disconnected before inspecting moving parts to prevent accidental engagement. The manual also outlines precise lubrication requirements for 2-stroke and 4-stroke variants, alongside quick-reference conversion charts for torque and standard measurements.

Specification Previews

Engine component tolerances are organized across comprehensive reference tables designed for rapid diagnostic checks. For example, the connecting rod small end bore diameter is strictly specified at 15.006–15.030 mm for the 120 cc block. If you are servicing the 2002 Arctic Cat 500 cc engine, the piston pin diameter must measure exactly 19.995–20.000 mm. Crankshaft runout tolerances for the heavy-duty 1000 cc engine are documented at 0.05 mm total indicator reading. Fluid requirements for carbureted models mandate an 87 minimum octane, including specific main jet adjustments required when running oxygenated gasoline. This 100-page official resource delivers the definitive baseline data needed to complete an accurate snowmobile repair and maintain OEM performance standards across the entire 2002 engine lineup.