2002 Arctic Cat Snowmobile Service Manual

2002 Arctic Cat Snowmobile Service Coverage

• Covers 2002 Arctic Cat snowmobiles, including 120 cc, 370 cc, 440 cc, 500 cc, 550 cc, 570 cc, 600 cc, 800 cc, and 1000 cc configurations
• Official OEM publication P/N 0734-451, 2002 edition
• Contains 95+ engine-related exploded-view diagrams, torque specifications tables, and wiring harness routing schematics
• Accessible from your device as soon as the order is placed
• Indexed PDF search covers every chapter and appendix
• File resolution preserves fine text detail and component illustrations for shop-floor reference
• This 2002 publication provides the original assembly and disassembly specifications for the full lineup of Arctic Cat models ranging from 120 cc to 1000 cc

Technical Documentation Scope

The 2002 Arctic Cat service documentation provides a structured guide for engine work, covering general information, engine specifications, component servicing, and assembly schematics. The manual details procedures for 2-stroke carbureted and EFI models, alongside specific sections for 120 cc, 550 cc, and 1000 cc engines. Topics include engine identification, carburetor jetting, drive belt deflection, track tension, and detailed component inspection parameters. It also documents lubrication requirements for 2-stroke and 4-stroke variants and provides conversion charts for torque and measurement.

Specification Previews

Engine component specifications are presented across comprehensive reference tables. Connecting rod small end bore diameter is specified as 15.006–15.030 mm for the 120 cc engine. The 2002 Arctic Cat 500 cc engine piston pin diameter must be within 19.995–20.000 mm. Crankshaft runout for the 1000 cc engine is documented at 0.05 mm total indicator reading. Fluid specifications for carbureted models include an 87 minimum octane requirement, with specific main jet adjustments for oxygenated gasoline. This document is an official 100-page Arctic Cat service publication, covering the 2002 model-year engine service requirements for the complete range of Arctic Cat snowmobile powerplants.