2006 Arctic Cat Snowmobiles Service Manual

Repair and service documentation for Arctic Cat 2006 snowmobiles including Bearcat, Crossfire, Firecat, King Cat, M-Series, Panther, Sabercat, Z, and ZR models. Ref: 0638-313

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Document Details

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Document Number / Seller:
26873 / Joseph Henry
File Size:
174.93 MB
File Type:
PDF
Language:
English
Pages:
741
Printable:
Yes
Category:
Snowmobile
Last updated / verified
Dec 16, 2025

Models Covered & Key Technical Specifications

Consolidated Quality Manual: Snowmobile Arctic Cat 2006 Snowmobiles (Including Bearcat, Crossfire, Firecat, King Cat, M-Series, Panther, Sabercat, Z, ZR) - Factory Service & Repair Manual Engineering-Archive

Snowmobile Identification Archive | Collection

  • Engine Identification Data: The Vehicle Identification Number (VIN) is stamped into the tunnel near the right side footrest, establishing the unique identifier for the chassis.
  • Engine Serial Number Data: The ESN is stamped into the crankcase of the engine, providing the specific identifier for the powertrain.
  • Genuine Parts Specification: Arctic Cat parts are precision-made, ensuring high quality and correct fit for all replacement needs.
  • High Altitude Operation Data: Performance components require adjustments for varying altitudes, affecting drive train and carburetion, with information decals located beneath the hood.
  • Storage Preparation Protocol: Snowmobiles require servicing before storage to prevent corrosion, with procedures outlined for optimal preservation.
  • Break-In Procedure Metrics: New or rebuilt engines require a break-in period, with a specific first tankful of fuel premixed at a 100:1 ratio for oil-injection models.

Professional Workshop Service Manual & Technical Specifications

Consolidated Quality Manual: Snowmobile Arctic Cat 2006 Snowmobiles (Including Bearcat, Crossfire, Firecat, King Cat, M-Series, Panther, Sabercat, Z, ZR) - Factory Service & Repair Manual Engineering-Archive

Specification-Class: Arctic Cat 2006 Snowmobiles (All Models) // Product-Line: Snowmobile // Reference-Category: Factory Service & Repair Manual

Technical Specs Table

Assessment-Element Diagnostic-Logic Architecture
Model Year Coverage 2006 Snowmobile Models All Associated Snowmobiles
Documentation Type Service & Repair Manual Factory Engineering Archive
Component Overlap Multiple Models Covered Comprehensive System Documentation
Data Type Technical Specifications & Procedures Repair and Maintenance Guidelines
Maintenance Focus System Servicing & Component Overhaul Operational Performance Optimization
Troubleshooting Scope Diagnostic Codes & Procedures Repair and Maintenance Solutions

TOC Summary Block

The manual presents information on:

  • General Information: Snowmobile identification, recommended gasoline, break-in procedure, genuine parts, high altitude operation, and storage preparation.
  • Engine: Arctic Cat engine specifications, torque conversions, piston replacement, assembly schematics, and troubleshooting.
  • Engine-Related Items: Axial fan/belt, water pump repair, pressure testing, liquid cooling system, recoil starter, APV system, and ECT system.
  • Fuel Systems: Carbureted and EFI fuel systems, including component testing, troubleshooting, and specifications.
  • Troubleshooting Engine: Covers engine issues like no spark, no fuel, overheating, backfiring, flooding, and stopping problems across both carbureted and EFI models.

    Prose Paragraphs

    This comprehensive service manual details the mechanical and electrical systems of the 2006 Arctic Cat snowmobiles, covering all models listed. It provides essential information for technicians and owners seeking to maintain, repair, or troubleshoot their vehicles. The manual is organized into sections covering general information, engine, engine-related items, fuel systems, and troubleshooting, ensuring a systematic approach to service.

    Maintenance and Repair Protocols

    Rigorous maintenance protocols are documented, including detailed procedures for component removal, disassembly, inspection, assembly, and installation. This ensures that all service tasks are performed with precision and adhere to manufacturer specifications, contributing to the longevity and optimal performance of the snowmobile.

    Troubleshooting and Diagnostic Strategies

    The manual includes extensive troubleshooting guides for both carbureted and EFI systems, addressing common issues such as engine starting problems, performance loss, overheating, and fuel system malfunctions. Diagnostic codes are provided for EFI models, enabling technicians to quickly identify and rectify faults, ensuring efficient repair processes.

    Component-Specific Information

    Detailed sections are dedicated to individual EFI components, including sensors, ECU, fuel pump, injectors, and throttle body assembly. Specifications for voltage, resistance, and throttle valve angles are provided, facilitating accurate testing and diagnosis of these critical electronic components. The manual also covers the Arctic Power Valve (APV) system and Exhaust Controlled Timing (ECT) system for applicable models.

    Torque Statement

    This manual documents torque specifications for engine components to ensure proper pressure slip prevention.

FAQ

Confirm the **recommended** break-in procedures for a new Arctic Cat engine? keyboard_arrow_down

Arctic Cat requires that the first tankful of fuel be premixed at a 100:1 ratio in all oil-injection models, and a maximum of 1/2 throttle is recommended during the break-in period.

What tools are required to check **calibrated** fluid capacity requirements? keyboard_arrow_down

No specific tools are explicitly mentioned for checking calibrated fluid capacity requirements in the provided text, however, general servicing and inspection procedures are detailed throughout the manual.

Identify the **applicable** procedure for cleaning the air-intake silencer for 500/600/700 cc models. keyboard_arrow_down

For 500/600/700 cc models, remove the two Phillips-head screws securing the air-intake silencer; then move the silencer forward and out of the engine compartment to access the intake bores.

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Reviews (3)

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I found this manual incredibly helpful for my snowmobile maintenance. The support team was quick to respond to my questions via email, which made everything easier. Thanks for such a great product!
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Rated 5 out of 5 stars
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This manual is a lifesaver! The download process was smooth, and I received the link almost immediately after purchase. Highly detailed instructions make repairs straightforward. Highly recommend!