2007 Arctic Cat Snowmobile 2-Stroke Service Manual (P/N 0638-313)
676 Pages • 160.93 MB • Instant, Printable PDF
Arctic Cat Models Covered & Key Technical Specifications
Models: 370 cc, 500 cc, 570 cc, 600 cc, 800 cc, 1000 cc
Sub-models / Variants: Panther 370, Z 370, Bearcat 570, Panther 570, Z 570, Crossfire 500, Crossfire 600, Crossfire 800, Crossfire 1000, F-Series 500, F-Series 600, F-Series 800, F-Series 1000, M-Series 600, M-Series 800, M-Series 1000
Model Years: 2007
Technical Data:
- Engine cooling system: Fan Cooled (370 cc, 570 cc), Liquid Cooled (500 cc, 600 cc, 800 cc, 1000 cc)
- Compression Ratio: 6.30:1 to 6.46:1 across all variants
- Fuel requirements: 87 minimum octane regular unleaded
- Lighting coil output: 12V/185W (370 cc), 12V/210W (570 cc), 12V/280W (500 cc, 600 cc, 800 cc, 1000 cc)
- Crankshaft runout limit: 0.05 mm (0.002 in.) maximum
Arctic Cat Manual Features & Content Preview
- Covers the 2007 Arctic Cat 2-stroke snowmobile line-up from 370 cc through 1000 cc, including F-Series, M-Series, Crossfire, Panther, Z, and Bearcat variants
- Official OEM publication P/N 0638-313 containing detailed technical specifications, engine assembly documentation, and comprehensive data for drivetrain, electrical, and chassis systems
- Documents key diagnostic sequences, including 42 specific trouble codes for both standard check-engine and chassis-control-unit systems
- Delivers 676 pages of technical maintenance and mechanical data
- Provides the definitive assembly, disassembly, and measurement data required for all supported engine displacements
Engine Service and Diagnostics
This factory manual details the complete teardown and assembly of Arctic Cat 2-stroke engines. Service procedures are neatly organized by component group. The documentation covers engine removal, cylinder head volume inspection, squish-gap measurement, and crankshaft runout checks. Each engine variant receives specific assembly schematics that illustrate internal bolt patterns, torque specifications, and sealing requirements. Working on these powerplants involves high-pressure fuel and ignition systems. Always observe the safety protocols outlined in the documentation before opening any pressurized lines or electrical housings. Expert prose outlines the exact use of sealants like Three Bond and Loctite to ensure the assembly process aligns with factory build standards.
Technical Data and Specifications Preview
Technical reference tables provide critical clearances, including piston skirt-to-cylinder tolerances and ring end gaps. Piston pin bore diameters are explicitly documented for all 2007 model sizes. For liquid-cooled models, you get exact coolant system capacities and thermostat diagnostic intervals. The manual includes a comprehensive torque conversion table covering standard fasteners and specific bolt diameters. Valve clearance for the intake is listed at
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