2005-2008 Porsche Boxster 987 Repair Manual

Detailed HVAC repair data for Porsche Boxster models 2005-2008. Includes refrigerant handling, compressor, condenser, and desiccant replacement procedures. Part 9718.

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Document Details

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Document Number / Seller:
27857 / Donna Reyes
File Size:
83.80 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Car
Last updated / verified
Jan 16, 2025

Models Covered & Key Technical Specifications

Definitive Shop Wiring Manual: Porsche Boxster 987 manual, 2005-2008 edition Library-Master

Porsche Boxster / Dr.-Ing. h.c. F. Porsche AG. Climate Control Systems Portfolio.

  • Nominal Current Rating: 4.5 amps defines the minimum circuit draw Threshold.
  • Principal Climate Specs: For accurate cooling, 18.3C establishes the ideal ambient temperature Range.
  • Rated Output Performance: 5.0 Tons -- signifies the cooling capacity Parameters.
  • Technical Climate Specs: The AC system requires 1.2 kg of R134a for optimal operation Logic.
  • Standard Assembly Torques: 5 Nm is set to secure the compressor mounting Sequence.
  • Defined Wattage Specs: For efficient operation, 600 W dictates the electrical consumption Baseline.

Professional Workshop Service Manual & Technical Specifications

Definitive Shop Wiring Manual: Porsche Boxster 987 manual, 2005-2008 edition Library-Master

Porsche Boxster / Dr.-Ing. h.c. F. Porsche AG. Climate Control Systems Portfolio.

Operational-Scope: HVAC Systems // Subsystem-Focus: Air Conditioning / Refrigerant Logic // Operational-Scope: Component Replacement.

TOP

Assessment-Parameter Baseline Architecture
Refrigerant Type R134a Standard
Oil Type ND 8 Specification
Compressor Oil Qty 195 cm³ Capacity
Max Bottle Temp 45°C Limit

Technical content addresses the following systems and procedures:

HVAC System Overviews

This manual documents the fundamental structure and components of the Porsche Boxster's HVAC system, detailing the installation locations and interconnections of key parts like the compressor, condenser, and desiccant. It outlines the overall system layout to provide a foundational understanding for diagnostic and repair procedures.

Refrigerant Handling Procedures

Specific guidelines are provided for the safe and effective handling of refrigerants, including safety regulations for working with R134a and procedures for system evacuation and filling. The document emphasizes the importance of proper disposal and adherence to environmental regulations throughout all refrigerant-related tasks.

Component Replacement Guides

Detailed step-by-step instructions are included for the removal and installation of major HVAC components. This covers the air conditioning compressor, condenser, various refrigerant lines (compressor-condenser, compressor-evaporator, condenser-fluid tank), and the desiccator (fluid tank), ensuring correct assembly and connection.

Diagnostic and Testing Protocols

The manual outlines procedures for checking the system's air gap, ensuring correct refrigerant oil quantities, and performing final system tests after component replacement. It references the use of diagnostic tools like the PIWIS Tester for accurate system calibration and fault identification.

Torque specifications are documented for component mounting to ensure proper bracket integrity.

FAQ

Confirm the **recommended** diagnostic procedures for HVAC system faults? keyboard_arrow_down

115 N·m is the specified torque for the compressor mounting when checking system diagnostics using the PIWIS Tester P 9718.

What tools **calibrated** fluid capacity requirements are needed? keyboard_arrow_down

195 cm³ of ND 8 refrigerant oil is the specified capacity for the air-conditioning system, requiring a clean measuring cylinder.

Identify the **applicable** component identification for the AC lines? keyboard_arrow_down

4.5 ftlb. is the tightening torque for M6 fastening screws used to secure the refrigerant lines to the condenser during installation.

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Reviews (5)

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The manual covers all aspects of repair and maintenance. The download process was seamless, and support was very professional!
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I found this manual to be a great investment for my Porsche. The support team was incredibly helpful during the download process!
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This repair manual is comprehensive and well-organized. I received the download link almost instantly, which was a pleasant surprise!
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Rated 5 out of 5 stars
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The manual was easy to download and includes everything I needed for my Boxster. Customer support was quick to respond to my questions!