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2008-2009 Saturn Astra XR, XE, 1.8L repair manual Preview image 1
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2008-2009 Saturn Astra XR, XE, 1.8L repair manual

Models covered in this manual:

Saturn Corporation / Saturn LLC

  • 2008: Astra XR
  • 2008: Astra XE
  • 2008: Astra 1.8L
  • 2009: Astra XR
  • 2009: Astra XE
  • 2009: Astra 1.8L
  • Engine: 1.8L

File specifications

File size: 86.99 MB
File type: ZIP
Language: English

Printable: Yes
Estimated download time: 1.78 Minutes
$18.99 Instant Download

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Product Information

Table of Contents

Table of Contents

1. General Information

  • 1.1 Introduction
  • 1.2 Vehicle Identification
  • 1.3 Safety Precautions
  • 1.4 Maintenance Schedule
  • 1.5 Technical Specifications

2. Engine Mechanical

  • 2.1 Engine Description
  • 2.2 Engine Components
  • 2.3 Disassembly Procedures
  • 2.4 Cleaning and Inspection
  • 2.5 Assembly Procedures
  • 2.6 Special Tools

3. Engine Electrical

  • 3.1 Battery
  • 3.2 Alternator
  • 3.3 Starter Motor
  • 3.4 Ignition System
  • 3.5 Engine Control Module (ECM)

4. Engine Lubrication

  • 4.1 Oil and Filter Change
  • 4.2 Oil Pump
  • 4.3 Lubrication Circuit Diagram

5. Engine Cooling

  • 5.1 Radiator
  • 5.2 Water Pump
  • 5.3 Thermostat
  • 5.4 Cooling Fan
  • 5.5 Coolant Replacement

6. Fuel System

  • 6.1 Fuel Injection System
    • 6.1.1 Fuel Pump
    • 6.1.2 Fuel Injectors
    • 6.1.3 Fuel Pressure Regulator
  • 6.2 Fuel Tank and Lines

7. Air Intake and Exhaust System

  • 7.1 Air Filter
  • 7.2 Turbocharger (if applicable)
  • 7.3 Exhaust Manifold
  • 7.4 Muffler and Pipes

8. Emissions Control

  • 8.1 EGR System
  • 8.2 PCV System
  • 8.3 Catalytic Converter
  • 8.4 Emission Control Testing

9. Transmission

  • 9.1 Manual Transmission
    • 9.1.1 Clutch System
    • 9.1.2 Gear Shift Mechanism
    • 9.1.3 Transmission Removal and Installation
    • 9.1.4 Transmission Disassembly and Assembly
  • 9.2 Automatic Transmission
    • 9.2.1 Fluid and Filter Change
    • 9.2.2 Torque Converter
    • 9.2.3 Transmission Control Module (TCM)
    • 9.2.4 Transmission Removal and Installation
    • 9.2.5 Transmission Disassembly and Assembly

10. Driveline/Axles

  • 10.1 Front Axle
    • 10.1.1 CV Joints and Boots
  • 10.2 Rear Axle
    • 10.2.1 Differential
    • 10.2.2 Axle Shafts

11. Suspension

  • 11.1 Front Suspension
    • 11.1.1 Control Arms
    • 11.1.2 Shock Absorbers
  • 11.2 Rear Suspension
    • 11.2.1 Coil Springs
    • 11.2.2 Shock Absorbers

12. Steering

  • 12.1 Steering Wheel and Column
  • 12.2 Power Steering Pump
  • 12.3 Steering Gearbox
  • 12.4 Steering Linkages

13. Brakes

  • 13.1 Brake System Overview
  • 13.2 Hydraulic Brake System
    • 13.2.1 Master Cylinder
    • 13.2.2 Brake Lines and Hoses
  • 13.3 Disc Brakes
  • 13.4 Drum Brakes
  • 13.5 Parking Brake
  • 13.6 Antilock Braking System (ABS)
    • 13.6.1 ABS Control Unit Replacement
    • 13.6.2 ABS Automated Bleed Procedure
    • 13.6.3 ABS Troubleshooting

14. Body

  • 14.1 Body Panels
  • 14.2 Doors and Windows
  • 14.3 Interior Trim
  • 14.4 Seats

15. Heating and Air Conditioning

  • 15.1 Heating System
    • 15.1.1 Heater Core
    • 15.1.2 Blower Motor
  • 15.2 Air Conditioning System
    • 15.2.1 Compressor
    • 15.2.2 Condenser
    • 15.2.3 Evaporator

16. Electrical System

  • 16.1 Battery Maintenance
  • 16.2 Alternator Removal and Installation
  • 16.3 Starter Motor Removal and Installation
  • 16.4 Wiring Diagram
  • 16.5 Sensors and Actuators

17. Troubleshooting

  • 17.1 Engine Performance Issues
  • 17.2 Overheating Problems
  • 17.3 Lubrication Problems
  • 17.4 Fuel System Issues
  • 17.5 Electrical System Issues
  • 17.6 Brake System Issues

18. Maintenance and Service

  • 18.1 Periodic Maintenance Tasks
  • 18.2 Lubrication Points
  • 18.3 Service Intervals

19. Technical Specifications

  • 19.1 General Specifications
  • 19.2 Torque Specifications
  • 19.3 Fluid Capacities

20. Appendices

  • 20.1 Maintenance Records
  • 20.2 Parts List
  • 20.3 Index

Contact Information

  • Manufacturer Contact Information
  • Service Centers

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