Saturn Astra XR, XE, 1.8L manual. 2008-09 PDF
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Models Covered & Key Technical Specifications
Saturn Corporation / Saturn LLC
- 2008: Astra XR
- 2008: Astra XE
- 2008: Astra 1.8L
- 2009: Astra XR
- 2009: Astra XE
- 2009: Astra 1.8L
- Engine: 1.8L
Professional Workshop Service Manual & Technical Specifications
Table of Contents
Table of Contents
1. General Information
- 1.1 Introduction
- 1.2 Vehicle Identification
- 1.3 Safety Precautions
- 1.4 Maintenance Schedule
- 1.5 Technical Specifications
2. Engine Mechanical
- 2.1 Engine Description
- 2.2 Engine Components
- 2.3 Disassembly Procedures
- 2.4 Cleaning and Inspection
- 2.5 Assembly Procedures
- 2.6 Special Tools
3. Engine Electrical
- 3.1 Battery
- 3.2 Alternator
- 3.3 Starter Motor
- 3.4 Ignition System
- 3.5 Engine Control Module (ECM)
4. Engine Lubrication
- 4.1 Oil and Filter Change
- 4.2 Oil Pump
- 4.3 Lubrication Circuit Diagram
5. Engine Cooling
- 5.1 Radiator
- 5.2 Water Pump
- 5.3 Thermostat
- 5.4 Cooling Fan
- 5.5 Coolant Replacement
6. Fuel System
- 6.1 Fuel Injection System
- 6.1.1 Fuel Pump
- 6.1.2 Fuel Injectors
- 6.1.3 Fuel Pressure Regulator
- 6.2 Fuel Tank and Lines
7. Air Intake and Exhaust System
- 7.1 Air Filter
- 7.2 Turbocharger (if applicable)
- 7.3 Exhaust Manifold
- 7.4 Muffler and Pipes
8. Emissions Control
- 8.1 EGR System
- 8.2 PCV System
- 8.3 Catalytic Converter
- 8.4 Emission Control Testing
9. Transmission
- 9.1 Manual Transmission
- 9.1.1 Clutch System
- 9.1.2 Gear Shift Mechanism
- 9.1.3 Transmission Removal and Installation
- 9.1.4 Transmission Disassembly and Assembly
- 9.2 Automatic Transmission
- 9.2.1 Fluid and Filter Change
- 9.2.2 Torque Converter
- 9.2.3 Transmission Control Module (TCM)
- 9.2.4 Transmission Removal and Installation
- 9.2.5 Transmission Disassembly and Assembly
10. Driveline/Axles
- 10.1 Front Axle
- 10.1.1 CV Joints and Boots
- 10.2 Rear Axle
- 10.2.1 Differential
- 10.2.2 Axle Shafts
11. Suspension
- 11.1 Front Suspension
- 11.1.1 Control Arms
- 11.1.2 Shock Absorbers
- 11.2 Rear Suspension
- 11.2.1 Coil Springs
- 11.2.2 Shock Absorbers
12. Steering
- 12.1 Steering Wheel and Column
- 12.2 Power Steering Pump
- 12.3 Steering Gearbox
- 12.4 Steering Linkages
13. Brakes
- 13.1 Brake System Overview
- 13.2 Hydraulic Brake System
- 13.2.1 Master Cylinder
- 13.2.2 Brake Lines and Hoses
- 13.3 Disc Brakes
- 13.4 Drum Brakes
- 13.5 Parking Brake
- 13.6 Antilock Braking System (ABS)
- 13.6.1 ABS Control Unit Replacement
- 13.6.2 ABS Automated Bleed Procedure
- 13.6.3 ABS Troubleshooting
14. Body
- 14.1 Body Panels
- 14.2 Doors and Windows
- 14.3 Interior Trim
- 14.4 Seats
15. Heating and Air Conditioning
- 15.1 Heating System
- 15.1.1 Heater Core
- 15.1.2 Blower Motor
- 15.2 Air Conditioning System
- 15.2.1 Compressor
- 15.2.2 Condenser
- 15.2.3 Evaporator
16. Electrical System
- 16.1 Battery Maintenance
- 16.2 Alternator Removal and Installation
- 16.3 Starter Motor Removal and Installation
- 16.4 Wiring Diagram
- 16.5 Sensors and Actuators
17. Troubleshooting
- 17.1 Engine Performance Issues
- 17.2 Overheating Problems
- 17.3 Lubrication Problems
- 17.4 Fuel System Issues
- 17.5 Electrical System Issues
- 17.6 Brake System Issues
18. Maintenance and Service
- 18.1 Periodic Maintenance Tasks
- 18.2 Lubrication Points
- 18.3 Service Intervals
19. Technical Specifications
- 19.1 General Specifications
- 19.2 Torque Specifications
- 19.3 Fluid Capacities
20. Appendices
- 20.1 Maintenance Records
- 20.2 Parts List
- 20.3 Index
Contact Information
- Manufacturer Contact Information
- Service Centers
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