2008-2009 Saturn Astra XR, XE, 1.8L Service Manual • P/N 2038213

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Saturn Models Covered & Key Technical Specifications

Models: Saturn Astra XR, Saturn Astra XE
Sub-models / Variants: Sedan, Coupe, 1.8L
Model Years: 2008–2009
Technical Data:

  • Engine: 1.8L
  • Brake system: Anti-lock Brake System (ABS) with MK60/MK70 modules
  • Hydraulic modulator bolt torque: 8 N·m (71 lb in)
  • Impact bar nut torque: 20 N·m (15 lb ft)
  • Door check link bolt torque: 20 N·m (15 lb ft)
  • Battery bracket bolt torque: 15 N·m (11 lb ft)
  • Yaw rate sensor nut torque: 10 N·m (89 lb in)
Technical Specifications
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Document Number / Seller:
27894 / Kenneth Harris
File Size:
86.99 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Car
Last updated / verified
Jun 9, 2026

Saturn Manual Features & Content Preview

2008–2009 Saturn Astra Service Manual: Body & Brake Systems

  • Covers 2008–2009 Saturn Astra XR and XE models (sedan and coupe) equipped with the 1.8L powertrain
  • Official General Motors OEM reference documenting vehicle body and brake system repair specifications
  • Contains 100 pages of factory-level technical data, including fastener tightening specifications and component removal sequences for the VIN A platform
  • Indexed PDF navigation allows for rapid lookup of specific body panels, weatherstripping, and ABS module components
  • Available as an instant download directly to your device
  • Full-text search instantly locates specific part numbers and wiring schematics

Body and Brake Documentation

This specialized documentation outlines the processes for exterior body panels and brake control components. Coverage focuses on exterior closures, such as hood, liftgate, and side door assemblies, providing detailed alignment specifications for panel gaps. The brake system section specifically addresses the ABS MK60/MK70 modules. It describes automated bleeding procedures alongside electronic module replacement outlines. The manual features critical safety warnings, emphasizing the necessity of disconnecting the battery and safely relieving system pressure before servicing high-pressure hydraulic or electrical components to prevent personal injury. Additional schematics map out power distribution, fuse block configurations, and steering column control module wiring.

Technical Specification Highlights

Critical torque values for chassis and body components are clearly listed to support professional workshop standards. For instance, battery bracket bolts require exactly 15 N·m, while front bumper impact bar hardware is rated at 20 N·m. Proper retention of door check link bolts demands 20 N·m. Technical guidance details body panel alignment and structural integrity checks throughout the exterior section. This includes vital repair data for yaw sensor calibration and accelerometer replacement sequences within the stability control system.

Technical Safety Notice
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This official OEM document is intended for professional technicians and skilled operators. Performing service on mechanical equipment involves inherent risks. By purchasing, you acknowledge that RepairLoader provides original manufacturer data for informational purposes. Always prioritize safety: use correct tools, wear protective gear, and consult a certified professional if you are uncertain of any procedure.

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