2005-2007 Saturn Ion Repair Manual

Comprehensive 2005-2007 Saturn Ion service and repair manual for extensive coverage, detailing everything from basic maintenance to advanced troubleshooting. Publication C4085-91017.

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Document Details

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Document Number / Seller:
25237 / Steven Perez
File Size:
153.90 MB
File Type:
ZIP
Language:
English
Pages:
2000+
Printable:
Yes
Category:
Car
Last updated / verified
Oct 6, 2025

Models Covered & Key Technical Specifications

Thorough Technical Hydraulic Manual: Car Saturn Ion service manual, 2005-2007 Wiring-Compendium

Saturn Ion (2005-2007) (05ION C First Edition) | Documentary Directory Binder. Engineered Coupling Torques: 100 Nm is the specified torque for the main bearing caps. Defined Twist Specifications: For optimal operation, 450 N-m defines the torque for the axle nut. Standard Holding Capacity: The caliper bracket requires 50 Nm of torque for secure mounting. Principal Load Capacity: The suspension strut mount requires 70 Nm of torque for proper function. Advanced Cycle Rate: The transmission fluid change interval is set to 100,000 miles. Verified Torque Data: 30 Nm signifies the torque for the spark plug replacement Baseline.

Professional Workshop Service Manual & Technical Specifications

Thorough Technical Hydraulic Manual: Car Saturn Ion service manual, 2005-2007 Wiring-Compendium

Serial-Range: 1G8AJ52F95Z110555 // Application-Range: Car / Saturn Logic // Serial-Range: 1G8AJ55F67Z178935.

Performance-Element Parameters Calibration-Data
Engine 4-Cylinder 2.2L
Transmission Automatic 4-Speed
Brakes Disc ABS
Fuel System Electronic Multi-Point
Suspension Independent Front
Body Unibody Steel

Integrated service sections encompass:

Vehicle Identification and Maintenance Schedule

Electrical System Schematics and Component Locations

Body and Chassis Repair Procedures

Engine and Transmission Overhaul

Climate Control System Diagnostics

This comprehensive document details the operation, maintenance, and repair of the 2005-2007 Saturn Ion. It covers all major systems, providing in-depth explanations and troubleshooting guidance. The manual documents torque specifications for the crankshaft pulley bolt to ensure proper assembly and prevent component damage.

FAQ

Check the **standard** component identification for the ignition system. keyboard_arrow_down

2005-2007 Saturn Ion ignition system components include ignition coils, spark plugs, and ignition control modules.

What does the **necessary** adjustment procedures entail for the steering system? keyboard_arrow_down

115 N-m is the specified torque for the steering column mounting bolts.

Reference the **recommended** pressure specifications for the brake system. keyboard_arrow_down

Brake fluid pressure specifications for the Saturn Ion typically range from 1000 to 1500 psi, depending on the specific system components and conditions.

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Reviews (3)

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This repair manual has been a lifesaver for my Saturn Ion. The download process was smooth, and I received the link almost instantly. Highly recommended!
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The manual covers everything from engine to HVAC. I had a quick question and support responded within hours. Very professional service!
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I found the troubleshooting section particularly helpful. The download was seamless, and I appreciate the lifetime guarantee!