Isuzu 4LE2, AU-4LE2, BV-4LE2 Diesel Engine Repair Manual

Comprehensive Isuzu 4LE2 diesel engine repair covering fuel system diagnostics, injection pump, governor, sedimenter, fuel filter, and nozzle holder.

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Document Details

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Document Number / Seller:
27937 / Karen Cooper
File Size:
6.83 MB
File Type:
PDF
Language:
English
Pages:
211
Printable:
Yes
Category:
Diesel Engine
Last updated / verified
Oct 28, 2025

Models Covered & Key Technical Specifications

Isuzu 4LE2 Diesel Engine Workshop Manual: Isuzu 4LE2 Diesel Engine Workshop Manual - Comprehensive Diagnostics & Maintenance

Expert Isuzu 4LE2 Diesel Engine Workshop Manual - Comprehensive Diagnostics & Maintenance Overhaul-Reference | Reference Manual Certified Technical Data: 9.3 L establishes the engine oil capacity for the 4LE2X model Architecture. General Production Rate: For diagnostics, 1,800 rpm defines the standard operating speed Norms. Defined Form Factor: The pump housing measures 4.7 kg -- signifies the standard weight Threshold. Key Tightening Data: The cylinder head requires 83.4 N-m for proper seating Topology. Verified Gap Specs: The piston pin clearance is measured at 0.040 mm Parameters. Factory Working Temperature: Engine oil operates at 82 C indicating optimal functioning Standards.

Professional Workshop Service Manual & Technical Specifications

Isuzu 4LE2 Diesel Engine Workshop Manual: Isuzu 4LE2 Diesel Engine Workshop Manual - Comprehensive Diagnostics & Maintenance

Validation-Data: Isuzu Diesel Engine Components // System-Coverage: 4LE2 Engine Mechanical / Fuel System Logic // Diagnostic-Area: General Information, Cooling System, Fuel System, Electrical System, Starting System, Exhaust System, Lubrication System.

Table of Contents

  • Engine Oil grade
  • Compression pressure of the cylinder
  • Disassembly of the governor cover
  • Installation of the idle gear
  • Inspection of the piston ring end gap
  • Starter (24V-3.2kW) Specifications

This manual provides detailed information on the Isuzu 4LE2 diesel engine, including its lubrication system, cooling system, fuel system, and electrical system. It outlines component descriptions, removal and installation procedures, torque specifications, and inspection methods for various engine parts.

Efficiently mandating systems coverage, this document details procedures for the fuel injection pump, governor, sedimenter, fuel filter, and nozzle holder, ensuring proper engine operation.

Reference data is included for the cooling system components such as the water pump and thermostat, along with troubleshooting for the charging system and starting system.

This manual covers detailed specifications for generators (24V-30A, 24V-50A, 12V-20A), including their structure, removal, installation, and torque specifications.

Diagnostic procedures are covered for common engine issues like low oil pressure, oil consumption, engine knocking, and overheating, providing clear troubleshooting steps.

Wiring diagrams and connector pin layouts are provided for the electrical system, including the charging system, starting system, and EGR control, to aid in diagnosis and repair.

This manual documents torque specifications for critical engine components to ensure proper assembly and operational integrity.

FAQ

What is the required fluid capacity for the Isuzu 4LE2 engine? keyboard_arrow_down

4.3 L is the cooling water capacity for the 4LE2X model, and 2.8 L for the 4LE2N model.

Calculate the specified component identification for the timing gear backlash. keyboard_arrow_down

0.04 mm is the standard value for the crank gear/idle gear backlash, and 0.2 mm is the service limit.

What values are essential for the banjo bolt tightening torque? keyboard_arrow_down

7.8 N-m is the standard value for banjo bolt tightening, with a service limit of 11.8 N-m.

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Reviews (4)

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I found the troubleshooting section particularly helpful. The download process was quick and easy, and I received my link right away!
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This manual is a lifesaver! The detailed instructions and diagrams made my engine repair project a breeze. Highly recommend!
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The clarity of the diagrams is impressive. I had a few questions, and their support team responded quickly and professionally. Excellent service!
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Rated 4 out of 5 stars