1980-1981 Honda FL250 Odyssey Service Manual

Honda FL250 Odyssey Service Manual 1980–1981

• Covers the 1980–1981 Honda FL250 Odyssey, detailing specifications for the 248 cc 2-stroke engine, Salsbury belt converter, and chassis systems
• Official Honda publication P/N 6295002, dated November 1980, including 1980 and 1981 addendum materials
• Contains 22 exploded-view mechanical diagrams, 12 component-specific tool illustrations, and 3 comprehensive torque-specification tables
• Downloads to your order account within seconds of checkout
• Permanent availability in your purchase account — no re-buy required
• Laid out for standard letter and A4 printing
• Full-text search finds any part number in seconds
• This official publication serves as the technical reference for the 1980–1981 Honda FL250 Odyssey production build, documenting the transition to specific serial-number-verified variants

Technical Scope and Manual Organization

This Honda FL250 Odyssey service manual provides an extensive documentation set for the 1980–1981 production years. The manual organizes technical content into eleven primary sections, covering frame identification, engine removal and maintenance, steering system geometry, electrical schematics, and specialized Salsbury belt converter servicing. Detailed text describes the necessary inspection and assembly procedures, while technical data tables quantify wear limits for the cylinder bore, piston-to-ring clearances, and overall vehicle dimensions.

Specification Highlights and Reference Values

Included sections provide critical identification metrics for the FL250E engine and frame. The cylinder bore standard is documented at 70.0–70.01 mm, and piston ring gap is listed at 0.2–0.4 mm. Fuel system components, including the diaphragm pump and PW-type carburetor, are detailed alongside ignition system timing specs at 5° BTDC. The manual also lists reduction unit oil capacity as 0.5 liters. Cylinder head nut torque is specified at 200–250 Kg-cm, while drive pulley retaining bolt torque is listed at 500–700 Kg-cm. All service data shown here is for reference only — qualified technicians and the original OEM documentation remain the authoritative source for any hands-on work. An official 118-page Honda OEM service manual covering the 1980–1981 Honda FL250 Odyssey, documenting engine, chassis, electrical, and belt converter specifications for the 1980–1981 production run.