1995 Yamaha TT250RF, TT250 trail bike service manual

1995 Yamaha TT250RF, TT250 trail bike service manual Preview image 1
1995 Yamaha TT250RF, TT250 trail bike service manual Preview image 1
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1995 Yamaha TT250RF, TT250 trail bike service manual Preview image 3
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1995 Yamaha TT250RF, TT250 trail bike service manual Preview image 5
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Models Covered in this Manual

TT250RF, TT250 / Yamaha Motor Co., Ltd

  • TT-250R Raid
  • TT-250R Standard
  • TT250 Off-Road
  • TT250RF

Engine: 249cc single-cylinder, DOHC air-cooled, four-stroke
Production year(s): 1995

Product Information

Table of Contents

Table of Contents

General Information

  1. Motorcycle Identification

    • Vehicle Identification Number (VIN)
    • Engine Serial Number
  2. Important Information

    • Motorcycle Operation
    • Basic Maintenance
    • Tips for Prolonging Motorcycle Life
  3. Tooling and Equipment

    • Recommended Tools
    • Special Tools for Maintenance
  4. Lubrication and Fluids

    • Lubrication Points
    • Recommended Lubricants
  5. Safety Precautions

    • Safety Gear
    • Handling Precautions

Specifications

  1. General Specifications

    • Engine Specifications
    • Chassis Specifications
    • Electrical Specifications
  2. Maintenance Specifications

    • Maintenance Intervals
    • Service Specifications
  3. Torque Specifications

    • General Torque Values
    • Special Torque Specifications
  4. Cable Routing

    • Cable Layout Diagram
    • Routing Instructions
  5. Fluid Capacities

    • Fuel
    • Oil
    • Coolant

Periodic Inspection and Adjustment

  1. Introduction

    • Importance of Regular Maintenance
    • Safety Precautions
  2. Lubrication

    • Engine Oil Change
    • Chain Lubrication
    • Greasing Points
  3. Inspection

    • Engine Inspection
    • Chassis Inspection
    • Electrical Inspection
  4. Adjustments

    • Valve Clearance Adjustment
    • Clutch Adjustment
    • Brake Adjustment
  5. Wheel and Tire Maintenance

    • Tire Inspection
    • Wheel Alignment
    • Spoke Tension

Engine Overhaul

  1. Engine Disassembly

    • Preparation and Safety
    • Disassembly Procedure
  2. Inspection and Repair

    • Cylinder Head Inspection
    • Piston and Cylinder Inspection
    • Crankshaft Inspection
  3. Reassembly

    • Reassembly Procedures
    • Torque Specifications
  4. Engine Testing

    • Initial Start-Up
    • Performance Testing

Carburetion

  1. Carburetor Overview

    • Carburetor Types and Functions
    • System Layout
  2. Carburetor Maintenance

    • Cleaning Procedures
    • Jet and Needle Adjustment
  3. Carburetor Troubleshooting

    • Common Issues
    • Diagnostic Procedures
  4. Fuel System Inspection

    • Fuel Line and Filter Inspection
    • Fuel Pump Testing

Chassis

  1. Frame

    • Frame Inspection
    • Frame Repair
  2. Suspension

    • Front Fork Maintenance
    • Rear Shock Adjustment
  3. Brakes

    • Brake System Overview
    • Brake Pad Replacement
  4. Wheels and Tires

    • Tire Replacement
    • Wheel Balancing
  5. Controls and Handlebars

    • Handlebar Adjustment
    • Control Cable Maintenance

Electrical

  1. Electrical System Overview

    • Battery Maintenance
    • Wiring Diagram
  2. Lighting

    • Headlight and Taillight Maintenance
    • Indicator Light Inspection
  3. Ignition System

    • Ignition Coil Testing
    • Spark Plug Replacement
  4. Electrical Components

    • Fuse Replacement
    • Switches and Controls

Troubleshooting

  1. Engine Troubleshooting

    • Starting Issues
    • Performance Issues
  2. Electrical Troubleshooting

    • Battery and Charging Issues
    • Lighting and Signal Problems
  3. Chassis and Suspension Issues

    • Handling Problems
    • Unusual Noises
  4. Maintenance Tips

    • Preventive Maintenance
    • Common Repair Solutions

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