1995 Yamaha TT250RF Service Manual

Technical reference for the TT250RF trail bike, covering engine overhaul, chassis, electrical, and troubleshooting procedures. Documents part numbers and diagrams for efficient maintenance. PN 4MR-AE1.

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Document Details

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Document Number / Seller:
24578 / Robert Bell
File Size:
24.22 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Bike
Last updated / verified
Jun 26, 2025

Models Covered & Key Technical Specifications

Yamaha TT250RF (4MR-AE1) Manual: 1995 Edition Transmission-Guide

1995 Yamaha TT250RF (4MR-AE1) | Directory Folder.

  • Published Adjustment Range: For optimal performance, 0.004-0.007 in. establishes the valve clearance limits.
  • Specific Power Rating: The electrical system produces 12V power for all components.
  • Fundamental Tolerance Values: 1.2mm -- signifies the maximum allowable play in the steering head.
  • Reference Temperature Range: The cooling system operates within a -10 to 50C range.
  • Universal Operational Speed: The engine requires 1,250-1,350 rpm for stable idling.
  • Measured Addressable Resolution: For brake fluid, 2-5 mm represents the recommended lever play.

Professional Workshop Service Manual & Technical Specifications

Industrial Troubleshooting Electrical Manual: Bike Yamaha TT250RF manual, 1995 edition Transmission-Guide

Technical-Scope: TT250RF / Calibration-Scope: Bike / Engine Logic // Technical-Scope: 1995 Edition. The document includes coverage of:

1995 Yamaha TT250RF Service Manual Component Parameters Logic
Engine DOHC, 4-stroke Air-cooled
Transmission 6-speed Constant mesh
Brakes Disc (Front/Rear) Hydraulic
Suspension Telescopic fork (Front) Link type (Rear)
Electrical System 12V, CDI A.C. magneto

Featuring a modular arrangement of detailed system overviews and repair instructions, this manual provides a thorough documentation of the 1995 Yamaha TT250RF. It is designed for technicians and owners aiming to maintain and repair the motorcycle. The document covers all major systems, including the engine, transmission, braking, and electrical components.

Clearance measurements are addressed for various components to ensure proper function and longevity.

Special procedures are addressed for engine removal, disassembly, and reassembly, providing step-by-step guidance.

Verification procedures are included for critical systems such as compression pressure and ignition timing.

Repair information is provided for common issues and component replacements, aiding in efficient troubleshooting.

The document includes coverage of chassis components, including front and rear suspension, wheels, and steering.

This manual documents torque specifications for critical fasteners to ensure service interval reliability.

FAQ

What are the **proper** clearance measurements? keyboard_arrow_down

0.004-0.007 in. (0.10-0.18 mm) is the specified clearance for intake valves, and 0.007-0.011 in. (0.18-0.27 mm) for exhaust valves.

Specify the **standard** torque specifications. keyboard_arrow_down

115 N-m (11.0 m-kg, 79 ft-lb) is the specified torque for the drive chain nut.

What is the **necessary** safety precautions? keyboard_arrow_down

Always use a new cotter pin and ensure the nut is properly tightened when working on the brake system to prevent potential issues.

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Reviews (5)

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This manual is incredibly detailed and easy to follow. Helped me with my first maintenance!
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This manual covers everything! Very well organized and informative.
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Rated 4 out of 5 stars
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The troubleshooting section saved me hours of guessing. Highly recommend it!
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Downloading the manual was a breeze! Plus, their support team was quick to respond to my questions.