1993-1996 Suzuki RG125 Gamma Service Manual

Wiring diagrams, specifications, and repair sequences for the RG125 Gamma: engine, chassis, electrical system, and more. Features detailed component removal and reassembly guides. 99000-25002

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Document Details

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Document Number / Seller:
24630 / Kathleen Reyes
File Size:
20.87 MB
File Type:
ZIP
Language:
English
Printable:
Yes
Category:
Motorbike
Last updated / verified
Apr 8, 2025

Models Covered & Key Technical Specifications

Strategic Overhaul Field Manual: Bike Suzuki RG125 Gamma manual, 1993-96 models Information-Suite

Bike Suzuki RG125 Gamma (99000-25002) -- 1993-1996 Mechanical Catalog for Reference Repository | Series Suzuki Bike. Repository.

  • System Securement Values: 12 N-m Requirements.
  • Core Securement Values: 40 N-m defines the standard tightening specification Configuration.
  • Specific Securement Values: For engine disassembly, 10 Nm dictates the primary securement value Benchmarks.
  • Critical Securement Values: The formatter board requires 20 Nm for safe operation Threshold.
  • Universal Securement Values: 80 Nm establishes the maximum torque requirement Range.
  • Calibrated Securement Values: 23 Nm signifies the core torque specification Mapping.

Professional Workshop Service Manual & Technical Specifications

Strategic Overhaul Field Manual: Bike Suzuki RG125 Gamma manual, 1993-96 models Information-Suite

System-Coverage: RG125 Gamma // Component-Focus: Engine / Chassis Logic // System-Coverage: Detailed specifications.

Suzuki RG125 Gamma Service Manual: 1993-1996 Models

Identifier System-Path Framework
General Information 1-1 Specifications &
Troubleshooting
Engine 3-1 Engine Disassembly &
Reassembly
Chassis 7-1 Fairing & Front Wheel
Electrical System 6-1 Ignition &
Charging Systems
Servicing Information 8-1 Troubleshooting &
Wiring Diagrams

The service manual covers extensive information on the RG125 Gamma's systems, including detailed procedures for engine disassembly and reassembly, chassis component servicing, and electrical system diagnostics. It provides comprehensive technical data and maintenance schedules.

Procedures for Engine Repair

This document includes coverage of engine components removable with the engine in place, as well as full engine removal and remounting procedures. Detailed instructions for cylinder head, piston, and crankshaft servicing are provided.

Systems Documentation

Brake system specifications are included for front and rear brakes, detailing caliper removal, disassembly, and inspection. The manual also thoroughly covers the suspension systems, including front fork and rear suspension.

Technical Specifications

Safety procedures are documented for various components, such as the rear wheel and tire mounting. The electrical system section details ignition, charging, starter, and lighting systems.

Fluid capacities are listed for engine oil, transmission oil, and fork oil. The manual documents torque specifications for numerous components to ensure proper joint separation prevention.

FAQ

Identify the **correct** service interval parameters for routine maintenance. keyboard_arrow_down

6 000 km is the interval for air cleaner servicing and transmission oil replacement, as detailed on pages 2-5 and 2-6 respectively.

What procedures are **documented** for the engine system architecture? keyboard_arrow_down

Engine disassembly and reassembly procedures are extensively documented, covering cylinder head, piston, crankshaft, and transmission components, as outlined from page 3-7 onwards.

Determine the **precise** tool requirements for the crankcase separation. keyboard_arrow_down

09920-13120: Crankcase separating tool is precisely required for separating the crankcase, as shown on page 3-13.

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