2002-2011 Yamaha TDM900 / TDM900A Service Manual • P/N 5PS-28197-E0, first edition July 2006
Yamaha Models Covered & Key Technical Specifications
Models: Yamaha TDM900, Yamaha TDM900A
Sub-models / Variants: 5PSC (EUR), 5PSD (AUS), 2B03 (EUR)
Model Years: 2002–2011
Technical Data:
- Engine type: Liquid cooled 4-stroke, DOHC
- Engine displacement: 897.0 cm³
- Cylinder arrangement: Forward-inclined parallel 2-cylinder
- Bore × stroke: 92.0 × 67.5 mm
- Compression ratio: 10.40:1
- Fuel system: Electronic fuel injection
- Transmission type: Constant mesh 6-speed
- Fuel tank capacity: 20.0 L
Yamaha Manual Features & Content Preview
Official Yamaha TDM900 and TDM900A Service Manual | Diagrams & Tables
- Official Yamaha publication (P/N 5PS-28197-E0) covering 2002–2011 TDM900 and TDM900A models, including 5PSC, 5PSD, and 2B03 variants with ABS and fuel injection.
- Features 47 exploded-view diagrams, 15 complete cable routing layouts, and comprehensive engine and chassis tightening torque tables.
- Available as an instant download the moment your payment clears.
- Fully indexed, searchable PDF format for quick workshop reference.
- Formatted for standard Letter and A4 printing.
Documentation Overview
This comprehensive 622-page factory service manual outlines the technical specifications and electrical configurations for the 5PS-series build. It provides a detailed breakdown of the electronically controlled fuel injection system and the complete ABS layout. Mechanics will find in-depth component breakdowns, including wheel speed sensor functions, the hydraulic unit, and electronic self-diagnosis operations. The document systematically details specifications for the DOHC 897cc engine, cooling system, and transmission structure.
Technical Specification Highlights
Expect precise, factory-grade data to support daily workshop routines. The manual documents crucial internal dimensions like valve clearances, piston ring end gaps, and gear ratios for the 6-speed constant mesh transmission. It explicitly details camshaft lobe dimensions alongside strict cylinder head warpage limits. You will also find exact crankshaft bearing color codes and oil clearance limits to ensure accurate engine assembly.
Key reference data includes:
- Coolant system capacity: 1.75 liters
- Engine idling speed: 1,100–1,200 r/min
- Cylinder head bolt torque: Multi-stage sequence requiring final-stage angles of 150°
Safety notice: All specifications listed here are for general reference. Please rely on the complete OEM data within this manual and follow standard workshop safety protocols for any hands-on maintenance.
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