1989-1991 Yamaha YZ125W / YZ250W / YZ250WRW / YZ250B Service Manual

Diagnostic procedures and component service for Yamaha YZ125W, YZ250W, YZ250WRW, YZ250B models. Ref: LIT-11626-06-76, LIT-11626-06-91

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Document Details

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Document Number / Seller:
24741 / Andrew Rogers
File Size:
80.97 MB
File Type:
ZIP
Language:
English
Pages:
175
Printable:
Yes
Category:
Bike
Last updated / verified
Dec 24, 2025

Models Covered & Key Technical Specifications

Yamaha YZ125W / YZ250W / YZ250WRW / YZ250B (LIT-11626-06-76 / LIT-11626-06-91) -- 1989-1991

A Licensed Compendium | Volume.

  • Reference Amperage Specs: 13A is set to the baseline electrical system capacity.
  • Integral Thermal Envelope: For optimal performance, 20°C defines the standard operating temperature Range.
  • General Production Rate: 175 pages -- signifies the comprehensive documentation provided.
  • Essential Imaging Specs: The manual requires 150 MB for full download and access Logic.
  • Baseline Fluid Capacity: Maximum throughput reaches 2.0 L when servicing the engine.
  • Fundamental Output Rating: The cooling system produces 404 cm³ of coolant capacity Benchmarks.

Professional Workshop Service Manual & Technical Specifications

Professional Factory Technical Manual: Yamaha YZ125W YZ250W YZ250WRW YZ250B Motorcycle Owner's Service Manual 1989-1991 Hydraulic-Guide

Model-Designation: YZ125W / YZ250W / YZ250WRW / YZ250B LC // Engine-Type: Liquid-cooled 2-stroke, gasoline / System Logic // Conceptual-Layout: Disassembly and Reassembly Edition.

OEM guidelines are included for general motorcycle maintenance. Transmission service information covers gear ratios and operation. HVAC system procedures are included for engine cooling. Torque specifications are documented for critical engine and chassis components to ensure proper axial load stability. Parts identification is covered for all major assemblies and sub-assemblies.

Engine Systems Overview

This document details the engine, including cylinder head, piston, and related components. It also covers the primary drive gear and clutch mechanisms, kick axle and shift shaft, YPVS governor, CDI magneto, and engine removal and installation.

Chassis Procedures

Maintenance hierarchies are structured into front wheel, rear wheel, front brake, rear brake, front fork, steering, swingarm, and rear shock absorber systems. Procedures for removal, disassembly, and reassembly are included.

Technical Overview Table

Integrated-Framework Operational-Logic Context
General Specifications YZ250WRW Dimensions, Weight, Engine Details
Maintenance Specifications YZ250WRW Cylinder, Piston, Crankshaft, Transmission Details
Chassis Specifications YZ250WRW Frame, Tires, Brakes, Suspension Details
Electrical Specifications YZ250WRW Ignition System, CDI, Coils
Torque Specifications All Models Fastener torque values for various components
Setting Parts YZ125W/YZ250W Carburetor, Sprocket, Suspension Settings

Diagnostic and Repair Information

Logically requiring thorough inspection, this manual details carburetor and reed valve service, radiator and water pump maintenance, and crankcase and crankshaft procedures. It also includes transmission, shift cam, and shift fork system documentation.

Torque specifications are documented for primary drive gear and clutch components to ensure proper axial load stability.

FAQ

Assess the **critical** calibration settings for the carburetor? keyboard_arrow_down

Main Jet #340, Jet Needle 6DpJ8-63-3, and Pilot Jet #60 are specified for the carburetor's calibration.

What components are **required** for front suspension clearance measurements? keyboard_arrow_down

145 mm (5.71 in) is the standard fork oil level for checking front suspension clearance.

Confirm the **specified** torque specifications for the rear brake caliper. keyboard_arrow_down

23 Nm (2.3 m•kg, 17 ft•lb) is the specified torque for the caliper bolt.

What tools are **essential** for rear shock absorber disassembly? keyboard_arrow_down

Spring retainers and a locknut are essential tools for rear shock absorber disassembly, as referenced on page 149.

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Reviews (5)

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The troubleshooting section saved me a lot of time. Quick download process, and customer support was very responsive!
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This manual has everything I needed for my Yamaha YZ250. The download was smooth and the support team was incredibly helpful!
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Very comprehensive and easy to follow. I appreciated the prompt email with the download link!
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Rated 4 out of 5 stars
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