1976-1979 Yamaha RD250, RD400 service manual

1976-1979 Yamaha RD250, RD400 service manual Preview image 1
1976-1979 Yamaha RD250, RD400 service manual Preview image 1
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1976-1979 Yamaha RD250, RD400 service manual Preview image 3
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1976-1979 Yamaha RD250, RD400 service manual Preview image 5
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  • File Size: 56.26 MB
  • File Type: ZIP
  • Language: English, German, French
  • Printable: Yes
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Models Covered in this Manual

RD250, RD400 / Yamaha Motor Corporation, Ltd

Yamaha RD250

  • 1976 RD250
  • 1977 RD250
  • 1978 RD250
  • 1979 RD250

Yamaha RD400

  • 1976 RD400
  • 1977 RD400
  • 1978 RD400
  • 1979 RD400

Product Information

Table of Contents

General Information

  1. Introduction
    • Overview
    • Model Identification
    • Manual Organization
  2. Specifications
    • Engine Specifications
    • Chassis Specifications
    • Electrical Specifications

Engine

  1. Engine Removal and Installation
    • Removal Procedure
    • Installation Procedure
  2. Cylinder Head and Cylinder
    • Cylinder Head Removal
    • Cylinder Removal
    • Inspection and Reassembly
  3. Piston and Crankshaft
    • Piston Removal
    • Crankshaft Removal
    • Inspection and Reassembly
  4. Clutch and Primary Drive
    • Clutch Removal
    • Primary Drive Removal
    • Inspection and Reassembly

Fuel System

  1. Carburetor
    • Carburetor Removal
    • Disassembly and Inspection
    • Reassembly and Installation
  2. Fuel Tank and Lines
    • Fuel Tank Removal
    • Fuel Line Inspection
    • Installation

Chassis

  1. Frame and Swingarm
    • Frame Inspection
    • Swingarm Removal and Installation
  2. Front Suspension
    • Fork Removal
    • Inspection and Reassembly
  3. Rear Suspension
    • Shock Absorber Removal
    • Inspection and Reassembly
  4. Wheels and Tires
    • Wheel Removal
    • Tire Inspection
    • Installation

Electrical System

  1. Ignition System
    • Ignition Coil Inspection
    • Spark Plug Replacement
  2. Charging System
    • Battery Inspection
    • Charging System Testing
  3. Lighting System
    • Headlight Removal
    • Taillight Inspection
    • Reassembly
  4. Wiring Diagram
    • Complete Electrical Diagram
    • Connector Identification

Cooling System

  1. Radiator
    • Radiator Removal
    • Inspection and Reassembly
  2. Cooling Hoses
    • Hose Inspection
    • Replacement Procedure

Braking System

  1. Front Brake
    • Brake Caliper Removal
    • Inspection and Reassembly
  2. Rear Brake
    • Drum Brake Inspection
    • Shoe Replacement

Final Drive

  1. Chain Drive
    • Chain Inspection
    • Adjustment Procedure
  2. Sprocket
    • Sprocket Removal
    • Inspection and Reassembly

Maintenance

  1. Periodic Maintenance
    • Maintenance Schedule
    • Inspection Points
  2. Troubleshooting
    • Common Issues
    • Diagnostic Procedures

Appendix

  1. Special Tools
    • List of Required Tools
    • Tool Specifications
  2. Torque Specifications
    • Engine Torque Specs
    • Chassis Torque Specs

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