1980-1985 Yamaha XJ650 Maxim Turbo Seca service manual

Table of Contents

GENERAL INFORMATION

• SERIAL NUMBER LOCATIONS
• FUEL, OIL, AND COOLING SOLUTION RECOMMENDATIONS
• BREAK-IN PROCEDURES
• MODEL IDENTIFICATION
• SPECIAL TOOLS
• SPECIFICATIONS

PERIODIC INSPECTION AND ADJUSTMENT

• MAINTENANCE SCHEDULE
• ENGINE OIL AND FILTER REPLACEMENT
• SPARK PLUG INSPECTION AND REPLACEMENT
• VALVE CLEARANCE ADJUSTMENT
• CARBURETOR SYNCHRONIZATION
• AIR FILTER CLEANING/REPLACEMENT
• BATTERY MAINTENANCE
• TIRE INSPECTION AND MAINTENANCE
• BRAKE SYSTEM INSPECTION AND MAINTENANCE

ENGINE OVERHAUL

• ENGINE REMOVAL AND INSTALLATION
• CYLINDER HEAD SERVICING
• CAMSHAFT AND VALVE SERVICING
• PISTON AND CYLINDER SERVICING
• CRANKSHAFT AND CRANKCASE SERVICING
• LUBRICATION SYSTEM SERVICING

CHASSIS

• FRAME INSPECTION AND MAINTENANCE
• FRONT FORK INSPECTION AND MAINTENANCE
• REAR SUSPENSION INSPECTION AND MAINTENANCE
• STEERING SYSTEM INSPECTION AND MAINTENANCE
• WHEEL AND TIRE INSPECTION AND MAINTENANCE
• BRAKE SYSTEM INSPECTION AND MAINTENANCE

FUEL SYSTEM

• FUEL TANK INSPECTION AND MAINTENANCE
• FUEL PUMP INSPECTION AND MAINTENANCE
• CARBURETOR DISASSEMBLY, INSPECTION, AND ASSEMBLY
• FUEL INJECTION SYSTEM (TURBO MODELS)

COOLING SYSTEM

• RADIATOR INSPECTION AND MAINTENANCE
• COOLANT REPLACEMENT
• WATER PUMP SERVICING
• THERMOSTAT INSPECTION AND REPLACEMENT

ELECTRICAL SYSTEM

• WIRING DIAGRAMS
• BATTERY AND CHARGING SYSTEM INSPECTION
• IGNITION SYSTEM INSPECTION AND MAINTENANCE
• LIGHTING SYSTEM INSPECTION AND MAINTENANCE
• STARTING SYSTEM INSPECTION AND MAINTENANCE

TURBOCHARGER SYSTEM (TURBO MODELS)

• TURBOCHARGER INSPECTION AND MAINTENANCE
• INTERCOOLER INSPECTION AND MAINTENANCE
• BOOST PRESSURE CONTROL

TROUBLESHOOTING

• ENGINE TROUBLESHOOTING
• ELECTRICAL TROUBLESHOOTING
• FUEL SYSTEM TROUBLESHOOTING
• COOLING SYSTEM TROUBLESHOOTING
• CHASSIS TROUBLESHOOTING

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