1976-1979 Yamaha XS500 Service Manual

Field service reference for diagnostic procedures, engine disassembly, and maintenance. Covers engine, chassis, and electrical systems. Includes part numbers like 90890-01081.

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Document Details

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Document Number / Seller:
24757 / George Miller
File Size:
76.19 MB
File Type:
ZIP
Language:
English, French, German
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Jul 3, 2025

Models Covered & Key Technical Specifications

Yamaha XS500 (Part Number N/A) - 1976-1979 OEM-Grade Service Diagnostic Manual | Motorcycle Portfolio. Designated Shipping Weight: 193 kg Benchmarks. Verified Print Quality: Year(s) not specified Requirements. Nominal Assembly Torques: 2.140 mm Sequences. Defined Adjustment Range: 180 km/h Range. Key Generation Capacity: 30 km/l Baseline. Essential Form Factor: 14 m Benchmarks.

Professional Workshop Service Manual & Technical Specifications

OEM-Grade Service Diagnostic Manual: Motorcycle Complete Manual for ´76-´79 Yamaha XS500 repair Service-Catalog

Serial-Range: 1976-1979 Yamaha XS500 // Maintenance-Category: Motorcycle / XS500 Logic // Technical-Details: Comprehensive Repair and Diagnostic Procedures.

TOP Metric System-Path Logic
Overall Length 2,140 mm Engine Configuration
Net Weight 193 kg Chassis Specifications
Max. Speed 180 km/h Performance Metrics
Fuel Consumption 30 km/l Efficiency Ratings
Braking Distance 14 m Safety Parameters
Engine Type 4-cycle, air-cooled Mechanical Build

Technical content addresses:

  • Engine and Fuel System Maintenance
  • Chassis Inspections and Adjustments
  • Electrical Equipment Repair
  • Troubleshooting and Diagnosis
  • Specialized Tools and Procedures This manual documents torque specifications for engine and frame parts to ensure proper pivot-point integrity.

Technical notes are provided for

procedures related to engine overhaul, clutch, transmission, and drive shaft systems. The framework includes detailed instructions for disassembly and reassembly, ensuring a rigorous approach to maintenance.

Quality checks are addressed for

components such as brakes, wheels, and suspension systems, ensuring optimal performance and safety.

The formatter board section documents

maintenance and repair procedures for the electrical system, including ignition timing and battery inspection.

The troubleshooting chapter addresses

common issues and provides diagnostic steps for ignition, fuel, and starting problems.

Cooling system maintenance is addressed in

sections covering the engine and its associated components, ensuring longevity and efficiency.

FAQ

Confirm the **recommended** diagnostic procedures for ignition timing. keyboard_arrow_down

10° B.T.D.C. is the specified ignition timing before advanced operation, as detailed on page 108.

What tools are required for **calibrated** fluid capacity requirements? keyboard_arrow_down

Special tool 90890-01212 is required for valve spring compressor, as shown on page 150.

Identify the **applicable** component identification for engine oil. keyboard_arrow_down

SAE 10W/30 (Below 15°C) is the recommended engine oil designation and viscosity for the XS500, as per page 71.

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Reviews (2)

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New
This manual covers everything you need for the XS500. The support team was very responsive to my questions, and the download link came right away. A must-have for any DIY mechanic!
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New
The service manual is incredibly detailed and easy to follow. The download process was smooth, and I received my link almost immediately after purchase. Highly recommend it!