2004 Yamaha FZ6-ST/FZ6-STC Service Manual

Complete service information for Yamaha FZ6-ST/FZ6-STC models. Covers engine, chassis, and electrical systems. PN LIT-11616-18-43.

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Document Details

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Document Number / Seller:
24762 / Ashley Parker
File Size:
15.39 MB
File Type:
PDF
Language:
English
Printable:
Yes
Category:
Motorcycle
Last updated / verified
Oct 1, 2025

Models Covered & Key Technical Specifications

Yamaha FZ6-ST / FZ6-STC (LIT-11616-18-43) — 2004

Technical Service Archive | FZ6 Series Collection.

  • Calibrated Displacement Data: 600 cm³ (36.61 cu in) is designed for the liquid-cooled 4-stroke DOHC engine Architecture.
  • Measured Bore and Stroke: 65.5 mm bore × 44.5 mm stroke (2.58 × 1.75 in) indicates the forward-inclined parallel 4-cylinder configuration Protocol.
  • Advanced Compression Ratio: 12.2:1 is specified as the standard combustion chamber pressure requirement Norms.
  • Operational Idling Speed: For optimal operation, 1,250–1,350 r/min defines the engine's steady-state rpm Bounds.
  • Primary Fuel Capacity: Tank volume reaches 19.4 L (4.25 imp gal, 5.1 US gal) total with 3.6 L reserve capacity Parameters.
  • Baseline Engine Oil Capacity: The lubrication system requires 3.4 L (2.99 imp qt, 3.59 US qt) for complete crankcase fill Standards.

Professional Workshop Service Manual & Technical Specifications

Detailed Service Manual: Yamaha FZ6-ST/FZ6-STC Supplementary Service Manual Powertrain-Manual

Model-Designation: FZ6-ST, FZ6-STC // Assembly-Group: Motorcycle / Engine Logic // Model-Designation: 2004

Introduction

The documentation is partitioned into chapters detailing all installation, removal, disassembly, assembly, repair, and check procedures. Information is organized sequentially for ease of use.

Engine Systems

This manual documents the engine's components, including detailed specifications, tightening torques for various fasteners, and lubrication points. Procedures for internal engine work, such as connecting rods and pistons, are thoroughly explained.

Chassis and Drivetrain

Coverage includes detailed procedures for the chassis, swingarm, drive chain, front and rear wheels, and brake systems. Specifications for tires, wheels, and brake components ensure proper assembly and performance.

Electrical and Fuel Systems

This section outlines the electrical system, including ignition, charging, lighting, and starting systems. The fuel injection system, throttle bodies, and air induction system are also covered with diagnostic and adjustment procedures.

Maintenance and Adjustments

Key maintenance schedules and procedures are provided, including periodic checks, adjustments for valve clearance, engine idling speed, and throttle cable free play. Troubleshooting guides are included for common issues.

Assessment-Element Operational-Logic Architecture
Engine Type Liquid-cooled, 4-stroke, DOHC Parallel 4-cylinder
Displacement 600 cm³ (36.61 cu.in) N/A
Compression Ratio 12.2:1 N/A
Fuel Tank Capacity 19.4 L N/A
Engine Oil Capacity 3.4 L (without filter) N/A

FAQ

Reference the **special** tool requirements for adjusting valve clearance? keyboard_arrow_down

1.20mm (0.0472) to 2.40mm valve pads are available in 0.05mm increments for valve clearance adjustment, requiring a valve lapper (90890-04101).

What are the **essential** engine specifications for the FZ6-ST/FZ6-STC? keyboard_arrow_down

The engine features a 600 cm³ displacement, a 12.2:1 compression ratio, and an engine idling speed of 1,250–1,350 r/min.

Specify the **correct** torque for the rear brake caliper bolts? keyboard_arrow_down

22 Nm (2.2 m•kg, 16 ft•lb) is the specified torque for the rear brake caliper bolts (rear).

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Reviews (3)

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This manual is incredibly detailed and easy to follow. The exploded diagrams really helped me understand the assembly. Highly recommend!
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Rated 4 out of 5 stars
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The download process was seamless, and I received the link immediately in my email. The support team was very helpful when I had a question. Love this manual!