2004 Yamaha FZ6-ST/FZ6-STC Service & Repair Manual • P/N LIT-11616-18-43, edition August 2004
Yamaha Models Covered & Key Technical Specifications
Models: Yamaha FZ6-ST, FZ6-STC
Sub-models / Variants: USA model, California (CAL) model
Trade Names: FZ6 Series
Model Years: 2004
Serial Numbers: 5VX3, 5VX4, 5VX8, 5VX9
Technical Data:
- Engine: Liquid-cooled, 4-stroke, DOHC, parallel 4-cylinder
- Engine displacement: 600 cm³ (36.61 cu in)
- Bore and stroke: 65.5 mm × 44.5 mm
- Compression ratio: 12.2:1
- Idle speed: 1,250–1,350 r/min
- Fuel tank capacity: 19.4 L (5.1 US gal)
- Engine oil capacity: 3.4 L total fill
Yamaha Manual Features & Content Preview
2004 Yamaha FZ6-ST / FZ6-STC Technical Documentation
- Covers the 2004 Yamaha FZ6-ST and FZ6-STC, including specific data for USA and California (CAL) emissions variants
- Official Yamaha publication P/N LIT-11616-18-43, first edition August 2004
- Instant download access ensures you get immediate technical data for your repair planning
- Full-text search capability finds any specific part number in seconds
- Lifetime access via your account protects your file against accidental data loss
Technical Coverage and System Diagnostics
This official 469-page OEM supplement delivers critical service parameters for the 5VX series build. Professional mechanics and independent technicians rely on this exact data for thorough repair preparation and accurate system diagnostics. The document outlines detailed fuel injection system operation alongside comprehensive periodic maintenance schedules for the engine, chassis, and cooling networks. You will also find essential layout data for cable and wire harness routing. Always ensure you are working in a properly ventilated area and have disconnected the battery before performing electrical diagnostics on these fuel-injected models.
Factory Specifications
Technical specifications thoroughly detail the 600 cm³ DOHC parallel 4-cylinder engine architecture. Cylinder head torque values are clearly documented in a multi-stage sequence to guarantee proper clamping force during assembly. Key clearance measurements include an intake valve clearance of 0.13–0.20 mm and a crankshaft-pin-to-big-end-bearing clearance of 0.028–0.052 mm. Furthermore, the documentation lists the total cooling system capacity at 2.0 liters. This publication serves strictly as a descriptive reference detailing factory specifications and does not include step-by-step instructional tutorials. It must be paired with the base 2003 FZ6-SS/SSC manual to fully cover the 2004 engine and fuel systems.
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