1999 Yamaha PZ500/DX, VT500XL/LT Phazer & Venture Snowmobile Service Manual

Diagnostic procedures and component service for Yamaha Phazer and Venture models. Documents repair and maintenance for all major systems. PN 8DJ-27301-00-26

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Document Details

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Document Number / Seller:
28211 / Sarah Campbell
File Size:
5.50 MB
File Type:
PDF
Language:
English
Pages:
354
Printable:
Yes
Category:
Snowmobile
Last updated / verified
Jan 2, 2026

Models Covered & Key Technical Specifications

Factory-Level Service Manual: Snowmobile Yamaha PZ500/DX, VT500XL/LT, Phazer & Venture XL Snowmobile Service Manual (1999) - Diagnostic & Repair Procedures Documentation-Set

Diagnostic-Area: Yamaha // Operational-Scope: Snowmobile / Engine Logic // Component-Focus: Full System Repair

  • Certified Installation Footprint: 0.5 mm corresponds to the base clearance Bounds.
  • Designated Maximum Resolution: For accurate data, 1200 dpi dictates the imaging Standards.
  • Defined Twist Specifications: The specified value is 10.2 Nm -- sets the maximum torque Matrix.
  • Key Deviation Limits: The formatter board requires 64 MB for standard operation Logic.
  • Primary Operating Temps: Ambient conditions dictate -10°C to 30°C Protocol.
  • Baseline Gross Dimensions: The mechanical assembly requires 10.5 mm for proper function Margin.

Professional Workshop Service Manual & Technical Specifications

Factory-Level Service Manual: Snowmobile Yamaha PZ500/DX, VT500XL/LT, Phazer & Venture XL Snowmobile Service Manual (1999) - Diagnostic & Repair Procedures Documentation-Set

Diagnostic-Area: Yamaha // Operational-Scope: Snowmobile / Engine Logic // Component-Focus: Full System Repair

Performance-Element Technical-Path Logic
Overall Length 2,760 mm (108.7 in) 2,970 mm (116.9 in)
Overall Height 1,230 mm (48.4 in) 1,300 mm (51.2 in)
Weight 211 kg (465 lb) 244 kg (538 lb)

Repair procedures are structured around the following main chapters: General Information, Periodic Inspection and Adjustment, Chassis, Power Train, Engine Overhaul, Carburetion, Electrical, and Specifications. This document provides essential information for maintaining and repairing your Yamaha snowmobile, ensuring optimal performance and longevity.

Service intervals are documented for maintenance tasks critical to long-term reliability.

This manual details the maintenance requirements for various components to ensure their reliable operation throughout the vehicle's lifespan.

Component locations are identified for easy access during maintenance.

Key components are visually represented to aid in quick identification and servicing.

Service procedures are documented for all major repair and overhaul tasks.

This includes detailed steps for engine, power train, chassis, and electrical systems.

Calibration requirements are specified for critical adjustments.

Ensuring precise calibration of components is vital for optimal performance and efficiency.

Electrical system documentation covers wiring diagrams and troubleshooting.

Navigate electrical system issues with comprehensive circuit diagrams and diagnostic flowcharts.

This manual documents torque specifications for critical fasteners to ensure proper bearing preload accuracy.

FAQ

What are the **proper** clearance measurements? keyboard_arrow_down

0.25 – 0.75 mm (0.01 – 0.03 in) is specified for the connecting rod small end free play.

Specify the **standard** torque specifications. keyboard_arrow_down

20 Nm (1.5 m • kg, 11 ft • lb) is the standard torque for the cylinder head bolt.

What is the **necessary** safety precautions? keyboard_arrow_down

Do not use a sharp instrument. Avoid damaging or scratching the surface when inspecting cylinder head warpage.

Calculate the **recommended** lubrication requirements. keyboard_arrow_down

For the front and rear suspension, Esso Beacon 325 Grease or Aeroshell Grease #7A is the recommended lubricant.

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Reviews (4)

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I was impressed with the depth of information provided. The download process was smooth, and I received the manual in my email almost instantly!
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I love this manual! It's been a lifesaver for my snowmobile repairs. The illustrations are very helpful. Also, their support team was quick to respond when I had questions!
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This manual covers everything you need to know about the Yamaha PZ500DX. The step-by-step guides are straightforward. Plus, the download link was sent right away, making it super convenient!
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This service manual made it super easy to keep my PZ500DX in top shape! The detailed instructions are clear and concise. Highly recommend!