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2002-2006 Honda VFR800, VFR800/ABS V-TEC Interceptor service manual Preview image 1
2002-2006 Honda VFR800, VFR800/ABS V-TEC Interceptor service manual Preview image 2
2002-2006 Honda VFR800, VFR800/ABS V-TEC Interceptor service manual Preview image 3
2002-2006 Honda VFR800, VFR800/ABS V-TEC Interceptor service manual Preview image 4
2002-2006 Honda VFR800, VFR800/ABS V-TEC Interceptor service manual Preview image 5
2002-2006 Honda VFR800, VFR800/ABS V-TEC Interceptor service manual Preview image 6

2002-2006 Honda VFR800, VFR800/ABS V-TEC Interceptor service manual

Models covered in this manual:

VFR 800, VFR 800/ABS V-TEC Interceptor / Honda Motor Corporation Ltd

  • 2002 Honda VFR800
  • 2002 Honda VFR800 ABS
  • 2003 Honda VFR800
  • 2003 Honda VFR800 ABS
  • 2004 Honda VFR800
  • 2004 Honda VFR800 ABS
  • 2005 Honda VFR800
  • 2005 Honda VFR800 ABS
  • 2006 Honda VFR800
  • 2006 Honda VFR800 ABS

Serial Numbers:

  • 2002 Honda VFR800: JH2RC4612M100001 to JH2RC4612M101356
  • 2002 Honda VFR800 ABS: JH2RC4692M100001 to JH2RC4692M100575
  • 2003 Honda VFR800: JH2RC4613M200001 to JH2RC4613M201233
  • 2003 Honda VFR800 ABS: JH2RC4693M200001 to JH2RC4693M200575
  • 2004 Honda VFR800: JH2RC4614M300001 to JH2RC4614M301095
  • 2004 Honda VFR800 ABS: JH2RC4694M300001 to JH2RC4694M300622
  • 2005 Honda VFR800: JH2RC4615M400001 to JH2RC4615M401135
  • 2005 Honda VFR800 ABS: JH2RC4695M400001 to JH2RC4695M400561
  • 2006 Honda VFR800: JH2RC4616M500001 to JH2RC4616M501181
  • 2006 Honda VFR800 ABS: JH2RC4696M500001 to JH2RC4696M501005

File specifications

File size: 302.76 MB
File type: PDF
Language: English

Printable: Yes
Estimated download time: 6.2 Minutes
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Product Information

Table of Contents

GENERAL INFORMATION

  1. SERVICE RULES
    • Service Precautions
    • Safety Measures
  2. MODEL IDENTIFICATION
    • Frame Number Location
    • Engine Number Location
  3. GENERAL SPECIFICATIONS
    • Dimensions
    • Weights
    • Capacities
  4. LUBRICATION SYSTEM SPECIFICATIONS
    • Oil Types
    • Oil Capacity
    • Oil Filter Specifications
  5. FUEL SYSTEM (Programmed Fuel Injection) SPECIFICATIONS
    • Fuel Types
    • Fuel System Overview
    • Fuel Pump Specifications
  6. COOLING SYSTEM SPECIFICATIONS
    • Coolant Types
    • Coolant Capacity
    • Radiator Specifications
  7. CYLINDER HEAD/VALVES SPECIFICATIONS
    • Valve Clearance
    • Cylinder Head Torque Specifications
  8. CLUTCH SPECIFICATIONS
    • Clutch Plate Thickness
    • Clutch Spring Free Length
  9. CRANKCASE/TRANSMISSION SPECIFICATIONS
    • Transmission Gear Ratios
    • Crankcase Torque Specifications
  10. CRANKSHAFT/PISTON/CYLINDER SPECIFICATIONS
    • Piston Ring End Gap
    • Crankshaft Journal Diameter
  11. FRONT WHEEL/SUSPENSION/STEERING SPECIFICATIONS
    • Front Wheel Specifications
    • Suspension Specifications
    • Steering Specifications
  12. REAR WHEEL/SUSPENSION SPECIFICATIONS
    • Rear Wheel Specifications
    • Suspension Specifications
  13. HYDRAULIC BRAKE SPECIFICATIONS
    • Brake Fluid Types
    • Brake Pad Thickness
  14. BATTERY/CHARGING SYSTEM SPECIFICATIONS
    • Battery Types
    • Charging System Specifications
  15. IGNITION SYSTEM SPECIFICATIONS
    • Ignition Coil Specifications
    • Spark Plug Specifications
  16. ELECTRIC STARTER/STARTER CLUTCH SPECIFICATIONS
    • Starter Motor Specifications
    • Starter Clutch Specifications
  17. LIGHTS/METERS/SWITCHES SPECIFICATIONS
    • Headlight Specifications
    • Meter Specifications
    • Switch Specifications
  18. STANDARD TORQUE VALUES
    • Engine Torque Values
    • Frame Torque Values
  19. ENGINE & FRAME TORQUE VALUES
    • Engine Torque Values
    • Frame Torque Values
  20. TOOLS
    • Required Tools
    • Special Tools
  21. LUBRICATION & SEAL POINTS
    • Lubrication Points
    • Seal Points
  22. CABLE & HARNESS ROUTING
    • Cable Routing
    • Harness Routing
  23. EMISSION CONTROL SYSTEMS
    • Emission Control Overview
    • Emission Control Components
  24. EMISSION CONTROL INFORMATION LABELS (U.S.A. ONLY)
    • Label Locations
    • Label Specifications

FRAME/BODY PANELS/EXHAUST SYSTEM

  1. Frame
    • Frame Inspection
    • Frame Repair
  2. Body Panels
    • Body Panel Removal
    • Body Panel Installation
  3. Exhaust System
    • Exhaust System Removal
    • Exhaust System Installation

MAINTENANCE

  1. Maintenance Schedule
    • Regular Maintenance
    • Periodic Maintenance
  2. Maintenance Procedures
    • Engine Maintenance
    • Chassis Maintenance

LUBRICATION SYSTEM

  1. Oil Change
    • Oil Drain
    • Oil Refill
  2. Oil Filter Replacement
    • Filter Removal
    • Filter Installation

FUEL SYSTEM (Programmed Fuel Injection)

  1. Fuel Tank
    • Fuel Tank Removal
    • Fuel Tank Installation
  2. Fuel Pump
    • Fuel Pump Inspection
    • Fuel Pump Replacement

COOLING SYSTEM

  1. Coolant Replacement
    • Coolant Drain
    • Coolant Refill
  2. Radiator
    • Radiator Removal
    • Radiator Installation

ENGINE REMOVAL/INSTALLATION

  1. Engine Removal
    • Preparation
    • Removal Steps
  2. Engine Installation
    • Installation Steps
    • Post-Installation Checks

CYLINDER HEAD/VALVES

  1. Cylinder Head Removal
    • Preparation
    • Removal Steps
  2. Valve Adjustment
    • Valve Clearance Measurement
    • Valve Clearance Adjustment

CLUTCH

  1. Clutch Removal
    • Preparation
    • Removal Steps
  2. Clutch Installation
    • Installation Steps
    • Post-Installation Checks

GEARSHIFT LINKAGE

  1. Gearshift Removal
    • Preparation
    • Removal Steps
  2. Gearshift Installation
    • Installation Steps
    • Post-Installation Checks

CRANKCASE/TRANSMISSION

  1. Crankcase Removal
    • Preparation
    • Removal Steps
  2. Transmission Assembly
    • Assembly Steps
    • Post-Assembly Checks

CRANKSHAFT/PISTON/CYLINDER

  1. Crankshaft Removal
    • Preparation
    • Removal Steps
  2. Piston Installation
    • Installation Steps
    • Post-Installation Checks

FRONT WHEEL/SUSPENSION/STEERING

  1. Front Wheel Removal
    • Preparation
    • Removal Steps
  2. Suspension Adjustment
    • Suspension Setup
    • Adjustment Procedures

REAR WHEEL/SUSPENSION

  1. Rear Wheel Removal
    • Preparation
    • Removal Steps
  2. Suspension Adjustment
    • Suspension Setup
    • Adjustment Procedures

HYDRAULIC BRAKE

  1. Brake Pad Replacement
    • Pad Removal
    • Pad Installation
  2. Brake Fluid Replacement
    • Fluid Drain
    • Fluid Refill

ANTI-LOCK BRAKE SYSTEM (ABS)

  1. ABS System Inspection
    • ABS Component Check
    • ABS Function Test
  2. ABS System Repair
    • Repair Procedures
    • Post-Repair Checks

BATTERY/CHARGING SYSTEM

  1. Battery Replacement
    • Battery Removal
    • Battery Installation
  2. Charging System Check
    • System Inspection
    • Charging Test

IGNITION SYSTEM

  1. Ignition Coil Check
    • Coil Inspection
    • Coil Replacement
  2. Spark Plug Replacement
    • Spark Plug Removal
    • Spark Plug Installation

ELECTRIC STARTER/STARTER CLUTCH

  1. Starter Motor Check
    • Motor Inspection
    • Motor Replacement
  2. Starter Clutch Check
    • Clutch Inspection
    • Clutch Replacement

LIGHTS/METERS/SWITCHES

  1. Headlight Replacement
    • Headlight Removal
    • Headlight Installation
  2. Meter Inspection
    • Meter Check
    • Meter Replacement

WIRING DIAGRAMS

  1. Wiring Diagram Overview
    • Diagram Explanation
    • Component Identification
  2. Wiring Troubleshooting
    • Common Issues
    • Diagnostic Procedures

TECHNICAL FEATURE

  1. Technical Specifications
    • Engine Specifications
    • Chassis Specifications
  2. Technical Innovations
    • New Features
    • Performance Enhancements

TROUBLESHOOTING

  1. Common Problems
    • Engine Issues
    • Electrical Issues
  2. Diagnostic Procedures
    • Step-by-Step Guide
    • Troubleshooting Tips

INDEX

  1. Index Overview
    • Alphabetical Listing
    • Page References

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