2005 Yamaha F200C, LF200C, F225C, LF225C outboard motor service manual

Product Information

Table of Contents

General Information

1. How to Use This Manual
   • Manual Format
   • Symbols
2. Safety While Working
   • Fire Prevention
   • Ventilation
   • Self-Protection
   • Oils, Lubricants, and Sealants
   • Good Working Practices
   • Disassembly and Assembly
3. Identification
   • Applicable Models
   • Serial Number
4. Features and Benefits
   • Newly Developed V6 4-Stroke Engine
   • Engine Control System
   • Intake System
   • Exhaust System
   • Lubrication System
   • Fuel System
   • PTT (Power Trim and Tilt) Unit
5. Technical Tips
   • Fail-Safe System Control
   • PTT Oil Pump Unit
   • Corrosion Protection
   • Engine Control Unit
   • Lubrication System
6. Propeller Selection
   • Propeller Size
   • Selection
7. Predelivery Checks
   • Checking the Fuel System
   • Checking the Gear Oil
   • Checking the Engine Oil
   • Checking the Battery
   • Checking the Outboard Motor Mounting Height
   • Checking the Remote Control Cables
   • Checking the Steering Wheel
   • Checking the Shift and Throttle Operation
   • Checking the Engine Start Switch and Engine Stop Lanyard Switch
   • Checking the Cooling Water Pilot Hole
   • Test Run
   • Break-In
   • After Test Run

Specifications

1. General Specifications
   • Dimensions
   • Weight
   • Performance Specifications
2. Engine Specifications
   • Engine Type
   • Displacement
   • Bore and Stroke
   • Compression Ratio
   • Maximum Output
   • Idling Speed
3. Fuel and Lubricant Specifications
   • Fuel Type
   • Lubricant Type
   • Oil Capacity
   • Fuel Capacity

Periodic Checks and Adjustments

1. Maintenance Intervals
   • Daily
   • Monthly
   • Annually
2. Engine Maintenance
   • Oil Change
   • Spark Plug Replacement
   • Valve Clearance Adjustment
3. Fuel System Maintenance
   • Fuel Filter Replacement
   • Fuel Line Inspection
4. Electrical System Maintenance
   • Battery Inspection
   • Electrical Connections
5. Cooling System Maintenance
   • Water Pump Inspection
   • Thermostat Replacement

Fuel System

1. Fuel System Overview
   • Fuel Tank
   • Fuel Line
   • Fuel Pump
2. Fuel Filter
   • Removal and Installation
   • Inspection and Cleaning
3. Carburetor/Injection System
   • Adjustment
   • Overhaul
4. Fuel Pump
   • Inspection
   • Replacement

Power Unit

1. Power Unit Overview
   • Engine Block
   • Cylinder Head
2. Crankshaft
   • Removal and Installation
   • Inspection
3. Piston and Connecting Rod
   • Removal and Installation
   • Inspection
4. Camshaft and Timing Belt/Chain
   • Removal and Installation
   • Adjustment

Lower Unit

1. Lower Unit Overview
   • Gear Case
   • Propeller Shaft
2. Gear Oil
   • Change
   • Inspection
3. Propeller
   • Removal and Installation
   • Inspection

Bracket Unit

1. Bracket Unit Overview
   • Mounting Bracket
   • Trim and Tilt Mechanism
2. Steering System
   • Inspection
   • Adjustment

Electrical Systems

1. Electrical System Overview
   • Battery
   • Alternator
2. Wiring Diagram
   • Diagram Overview
   • Troubleshooting
3. Ignition System
   • Ignition Coil
   • Spark Plug
4. Starting System
   • Starter Motor
   • Solenoid
5. Charging System
   • Voltage Regulator
   • Alternator

Troubleshooting

1. Engine Problems
   • Engine Won’t Start
   • Engine Stalls
2. Fuel System Problems
   • Fuel Leaks
   • Poor Fuel Efficiency
3. Electrical Problems
   • Battery Issues
   • Ignition Issues
4. Cooling System Problems
   • Overheating
   • Water Flow Issues

Index

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