1989-1996 Honda PC800 Pacific Coast service manual

Table of Contents

GENERAL INFORMATION

1. Motorcycle Identification
   • Vehicle Identification Number (VIN)
   • Engine Serial Number
2. Specifications
   • Dimensions
   • Frame
   • Engine
   • Carburetor
   • Drive Train
   • Electrical
3. Lubrication
   • Oil Capacity
   • Recommended Oil
4. Fuel System
   • Specifications
   • Fuel Type

MAINTENANCE

1. Maintenance Schedule
2. Lubrication Points
3. Torque Specifications

ENGINE

1. Engine Removal and Installation
   • Tools Required
   • Procedure
2. Cylinder Head
   • Removal and Installation
   • Inspection and Service
3. Cylinder and Piston
   • Removal and Installation
   • Inspection and Service
4. Crankshaft
   • Removal and Installation
   • Inspection and Service
5. Clutch
   • Adjustment
   • Removal and Installation
   • Inspection and Service

FUEL SYSTEM

1. Fuel Tank
   • Removal and Installation
   • Inspection and Cleaning
2. Carburetor
   • Removal and Installation
   • Disassembly and Assembly
   • Cleaning and Inspection
   • Adjustment

COOLING SYSTEM

1. Radiator
   • Removal and Installation
   • Inspection and Cleaning
2. Water Pump
   • Removal and Installation
   • Inspection and Service
3. Thermostat
   • Removal and Installation
   • Testing and Replacement
4. Coolant Replacement
   • Draining and Refilling

CHASSIS

1. Front Suspension
   • Fork Oil Replacement
   • Fork Adjustment
2. Rear Suspension
   • Shock Absorber Adjustment
   • Linkage Lubrication
3. Wheels and Tires
   • Tire Pressure
   • Wheel Alignment
4. Brakes
   • Front Brake Maintenance
   • Rear Brake Maintenance
5. Frame
   • Inspection and Service

ELECTRICAL

1. Wiring Diagram
   • Electrical Components Layout
2. Battery
   • Charging
   • Replacement
3. Ignition System
   • Spark Plug Maintenance
   • Ignition Coil Testing
4. Lighting System
   • Headlight
   • Tail Light
5. Charging System
   • Alternator
   • Regulator/Rectifier
6. Starting System
   • Starter Motor
   • Starter Relay

TROUBLESHOOTING

1. Engine Troubleshooting
2. Electrical Troubleshooting
3. Fuel System Troubleshooting
4. Cooling System Troubleshooting

APPENDICES

1. Technical Specifications
2. Special Tools
3. Service Data

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